Laser optic protection
View Patent ↗The specification and drawings present an apparatus and a method for protecting lasers or other sources of high optical power from damage due to external sources of contamination using a concept of a sacrificial optical component and automatic laser shutdown based on a pressure indication of a substantial damage to the sacrificial optical component such as puncturing through that component.
1. An apparatus, comprising:
a housing comprising one or more optical components where at least one of the one or more optical components is a sacrificial component, wherein in a working state the housing has a predefined one or more gas pressures in corresponding one or more portions of the housing; and
one or more transducers configured, when the housing is in the working state, to automatically generate a shutdown command of a laser when a gas pressure parameter at least in one of the one or more portions of the housing is changed beyond a threshold level which is detected by at least one pressure transducer of the one or more transducers and caused by an external contamination.
2. The apparatus of claim 1 , wherein the shutdown command is generated when the at least one sacrificial optical component is punctured through.
3. The apparatus of claim 1 , further comprising:
one or more filling mechanisms configured to provide predefined one or more gas pressures in the corresponding one or more portions of the housing.
4. The apparatus of claim 1 , wherein, when the housing is in the attached working position, at least one of the predefined one or more gas pressures is above of an atmospheric pressure, wherein a pressure outside of the housing is the atmospheric pressure.
5. The apparatus of claim 1 , wherein, when the housing is in the working state, at least one of the predefined one or more gas pressures is below the atmospheric pressure.
6. The apparatus of claim 1 , wherein one or more optical components comprises antireflection coating for an operating wavelength range of the laser.
7. The apparatus of claim 1 , wherein the predefined one of the one or more gas pressures are provided using an air or a dry nitrogen.
8. The apparatus of claim 1 , wherein the laser is a CO 2 laser.
9. The apparatus of claim 1 , wherein the shutdown command of the laser causes a shutdown of a power supply of the laser.
10. The apparatus of claim 1 , wherein the shutdown command of the laser causes termination of a lasing capability of the laser without shutting down a power supply of the laser.
11. The apparatus of claim 1 , wherein one of the one or more transducers is an ultraviolet photodiode, an ionic smoke detector, an optical smoke detector, a microphone or an infrared detector, so that the one of the one or more transducers is used complimentary to the at least one pressure transducer.
12. The apparatus of claim 1 , wherein the housing is attached to the laser using a dust seal.
13. The apparatus of claim 12 , wherein the housing is attachable to the laser to protect at least one output optical component of the laser, and in the attached working state the housing comprises only one portion, said one portion being pressurized above an atmospheric pressure, and the one or more optical components comprising two hermetically connected optical windows substantially co-aligned with an axis of the at least one output optical component of the laser, so that the shutdown command is generated when one of the two optical windows acting as the at least one sacrificial component is punctured through, causing a reduction of the pressure in the one portion of the housing.
14. The apparatus of claim 13 , wherein a first of the two optical windows located further than a second of the two optical windows from the at least one output optical component of the laser is thinner than the second of the two optical windows, so that the first of the two optical windows is punctured first causing generation of the shutdown command.
15. The apparatus of claim 1 , wherein the housing is attachable to the laser to protect at least one output optical component of the laser, and in the attached working state the housing comprises only one portion, said one portion being pressurized above an atmospheric pressure, said one portion having the one or more optical components comprising an optical window hermetically connected to the housing and one opening opposite to the optical window both substantially co-aligned with an axis of the at least one output optical component of the laser, said opening being hermetically connected to the at least one output optical component of the laser, so that the shutdown command is generated when the optical window acting as the at least one sacrificial component is punctured through, causing a reduction of pressure in the one portion of the housing.
16. The apparatus of claim 15 , wherein the optical window is thinner than the at least one output optical component of the laser.
17. The apparatus of claim 1 , wherein the housing comprises only one portion which is a part of the laser, said one portion being pressurized above an atmospheric pressure in the working state, said one portion having at least two optical components comprising an output optical component of the laser and an optical window both hermetically connected to the housing and substantially co-aligned with an axis of the output optical component of the laser, so that the shutdown command is generated when the output optical component of the laser is punctured through, causing a reduction of pressure in the one portion of the housing.
18. The apparatus of claim 17 , wherein a gas in the one portion of the housing for pressurizing above the atmospheric pressure is also used for a wavelength selection of a laser output beam.
19. The apparatus of claim 18 , wherein the gas selecting a wavelength of 9.6 microns and suppressing a wavelength of 10.6 microns of the laser output beam for a CO 2 laser is a sulfur hexafluoride.
20. The apparatus of claim 1 , wherein the housing is attached to the laser using a dust seal, and in the attached working state the housing comprises:
a first portion, pressurized above an atmospheric pressure and comprising an optical window and a first lens both hermetically connected with the housing and substantially co-aligned with an axis of the at least one output optical component of the laser, and
a second portion located further from the laser, pressurized below atmospheric pressure and comprising the first lens shared with the first portion and a second lens hermetically connected with the housing and substantially co-aligned with an axis of the at least one output optical component of the laser,
so that the shutdown command is generated when the first lens acting as the sacrificial component is punctured through causing a change of pressure in the first and second portions of the housing.
21. The apparatus of claim 20 , wherein the first lens is a diverging lens and the second lens is an objective lens, both forming a Galilean beam expanding telescope.
22. The apparatus of claim 20 , wherein the first lens is a converging lens and the second lens is an objective lens, both forming a Keplerian beam expanding telescope, and where a diaphragm with a small aperture hole at a focal point of the Keplerian beam expanding telescope to protect the first lens acting as the sacrificial component from possible debris and smoke.
23. A method, comprising:
providing an apparatus having a housing comprising one or more optical components where at least one of the one or more optical components is a sacrificial component, and one or more transducers;
providing predefined one or more gas pressures in corresponding one or more portions of the housing; and
detecting using at least one pressure transducer of the one or more transducers when a gas pressure parameter at least in one of the one or more portions of the housing is changed beyond a threshold level which is caused by an external contamination to generate a shutdown command of the laser.
24. The method of claim 23 , wherein the shutdown command is generated when the at least one sacrificial optical component is punctured through.
25. The method of claim 24 , further comprising:
replacing the punctured at least one sacrificial optical component.
26. The method of claim 22 , wherein the housing is a part of the laser.
27. The method of claim 22 , wherein before providing predefined one or more gas pressures, the method comprises:
attaching the housing to a laser to protect at least one output optical component of the laser.