Method for reducing silicone antifoam usage in delayed coking processes
View Patent ↗The current invention provides an improved petroleum coking process wherein the risk of silicone poisoning of units downstream of the coke drums is reduced. The method of the current invention controls the foam layer within the coke drum by injection of a silicone anti-foam agent in a highly aromatic carrier fluid such as slurry oil.
1. A method for precluding foam-over during a petroleum coking operation comprising: filling a coke drum with a coke feedstock; monitoring the coke feedstock level within said coke drum; stopping flow of coke feedstock when said feedstock occupies from about 66% to about 80% of the internal volume of said coke drum; injecting an anti-foam agent into said coke drum wherein the volume of the anti-foam agent is sufficient to preclude a foam layer on the surface of said feedstock from entering an overhead line carried by said coke drum and, wherein said step of injecting an anti-foam agent begins when said drum is filled between about 60% to about 70% of its total internal capacity; wherein said anti-foam agent comprises silicone and a carrier fluid, wherein said carrier fluid has an aromatic concentration by weight greater than 90%.
2. The method of claim 1 , wherein said step of stopping flow of coke feedstock occurs when said feedstock fills from about 70% to about 80% of the internal volume of said coke drum.
3. The method of claim 1 , wherein the carrier fluid is selected from the group consisting of Light Cycle oil, heavy cycle oil or clarified slurry oil (CSO) from a FCCU; liquids from an ethylene pyrolysis unit; and gas oils from the coking or re-cracking of previously cracked hydrocarbons.
4. The method of claim 1 , further comprising the step of killing the foam when the coke drum has filled to about 75% of its internal capacity.