IP Library Patent Application 13844660
Patent Application
App. No. 13/844,660

Polymeric Blends and Related Optoelectronic Devices

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Patent No.
US None
App. No.
13/844,660
Abstract

Disclosed are all-polymer blends including an electron-acceptor polymer and an electron-donor polymer, capable of providing improved device performance, for example, as measured by power conversion efficiency, when used in photovoltaic cells.

Claims (47)

1 . An optoelectronic device comprising a first electrode, a second electrode, and a photoactive layer disposed between the first and second electrodes, the photoactive layer comprising a polymer-polymer blend semiconductor material, the polymer-polymer blend semiconductor material comprising an electron-donor polymer and an electron-acceptor polymer, wherein the electron-acceptor polymer is a copolymer comprising an aromatic fused-ring diimide unit in its backbone, and wherein the electron-donor polymer is a copolymer comprising one or more thienyl or thienyl units and at least one electron-poor unit in its backbone.

2 . The device of claim 1 , wherein the electron-acceptor polymer is represented by Formula 1 or 2:

wherein:

π-1 and π-1′ are identical or different and independently are an optionally substituted fused ring moiety;

R 1 and R 1′ are identical or different and independently are selected from the group consisting of a C 1-30 alkyl group, a C 2-30 alkenyl group, a C 1-30 haloalkyl group, a C 6-20 aryl group and a 5-14 membered heteroaryl group, wherein the C 6-20 aryl group and the 5-14 membered heteroaryl group optionally are substituted with a C 1-30 alkyl group, a C 2-30 alkenyl group, or a C 1-30 haloalkyl group;

M a and M a′ are identical or different and independently are a repeat unit comprising one or more conjugated moieties that does not include a rylene diimide;

p and q independently are a real number, wherein 0.1≦p≦0.9, 0.1≦q≦0.9, and the sum of p and q is about 1; and

n is an integer in the range of 2 to 5,000;

provided that at least one of the following is true: (a) π-1′ is different from π-1, (b) R 1′ is different from R 1 , or (c) M a′ is different from M a .

3 . The device of claim 2 , wherein π-1 and π-1′ independently are selected from the group consisting of:

4 . The device of claim 2 , wherein the electron-acceptor polymer is represented by Formula 3 or 4:

wherein:

R′ and R″ are identical or different and independently are selected from the group consisting of H, F, Cl, —CN, and -L-R, wherein L, at each occurrence, independently is selected from the group consisting of —O—, —S—, —C(O), —C(O)O—, and a covalent bond; and R, at each occurrence, independently is selected from the group consisting of a C 6-20 alkyl group, a C 6-20 alkenyl group, and a C 6-20 haloalkyl group;

m and m′ independently are 1, 2, 3, 4, 5 or 6; and

π-1, π-1′, R 1 , R 1′ , p, and q are as defined in claim 5 .

5 . The device of claim 2 , wherein the electron-acceptor polymer is represented by Formula 5, 6, 7, or 8:

wherein R 1 , R 1′ , p, q, and n are as defined in claim 5 .

6 . The device of claim 2 , wherein R′ and R 1′ are selected from the group consisting of a branched C 3-20 alkyl group, a branched C 4-20 alkenyl group, and a branched C 3-20 haloalkyl group.

7 . The device of claim 6 , wherein R 1 and R 1′ are selected from the group consisting of:

8 . The device of claim 1 , wherein the electron-donor polymer has an alternating push-pull structure represented by formula 9:

*D-A*  (9),

wherein the donor subunit (D) comprises a bridged dithiophene moiety selected from the group consisting of a benzodithiophene moiety, a naphthodithiophene moiety, a thienodithiophene moiety, and a pyridodithiophene moiety; the acceptor subunit (A) comprises an electron-poor conjugated moiety; and either the donor subunit (D) or the acceptor subunit (A) comprises one or more thienyl groups.

9 . The device of claim 8 , wherein the donor subunit (D) comprises a bridged dithiophene moiety of the formula:

wherein R a , at each occurrence, independently is selected from the group consisting of -L′-R b , -L′-Ar′, and -L′-Ar′-Ar′, wherein L′ is selected from the group consisting of —O—, —S—, and a covalent bond; R b is selected from the group consisting of a C 3-40 alkyl group, a C 3-40 alkenyl group, and a C 3-40 haloalkyl group; and Ar′, at each occurrence, independently is a 5-14 membered heteroaryl group optionally substituted with 1-2 R b groups.

10 . The device of claim 8 , wherein the donor subunit (D) comprises a bridged dithiophene moiety selected from the group consisting of:

where R b , at each occurrence, is a linear or branched C 5-40 alkyl group.

11 . The device of claim 8 , wherein the donor subunit (D) comprises a bridged dithiophene moiety selected from the group consisting of:

is selected from the group consisting of:

each of which optionally is substituted with 1-2 R b groups, and R b , at each occurrence, independently is a C 3-40 alkyl group.

12 . The device of claim 8 , wherein the acceptor subunit (A) is represented by the formula:

wherein δ represents the electron-poor conjugated moiety, and R c , at each occurrence, is H or R, wherein R, at each occurrence, independently is selected from the group consisting of a C 6-20 alkyl group, a C 6-20 alkenyl group, and a C 6-20 haloalkyl group.

13 . The device of claim 12 , wherein the electron-poor conjugated moiety (δ) is an 8-14 membered polycyclic heteroaryl moiety comprising either at least one ring that has two or more heteroatoms selected from N and S, and/or at least one ring that is substituted with one or more electron-withdrawing groups selected from the group consisting of F, Cl, an oxo group, a carbonyl group, a carboxylic ester group, and a sulfonyl group.

14 . The device of claim 12 , wherein the electron-poor conjugated moiety (δ) is selected from the group consisting of:

wherein R d , at each occurrence, independently is selected from a C 3-40 alkyl group, a C 3-40 alkenyl group, and a C 3-40 haloalkyl group; and R f , at each occurrence, independently is selected from the group consisting of H, F, Cl, —CN, —S(O) 2 —C 1-20 alkyl, —C(O)—OC 1-20 alkyl, —C(O)—C 1-20 alkyl, a C 1-20 alkyl group, a C 2-20 alkenyl group, a C 1-20 alkoxy group, a C 1-20 alkylthio group, and a C 1-20 haloalkyl group.

15 . The device of claim 1 , wherein the electron donor polymer is a random copolymer having the formula 13 or 14:

wherein:

R a , at each occurrence, is selected from the group consisting of -L′-R b , -L′-Ar′, and -L′-Ar′-Ar′, wherein L′ is selected from the group consisting of —O—, —S—, and a covalent bond; R b is selected from the group consisting of a C 3-40 alkyl group, a C 3-40 alkenyl group, and a C 3-40 haloalkyl group; and Ar′, at each occurrence, independently is a 5-14 membered heteroaryl group optionally substituted with 1-2 R b groups;

R c , at each occurrence, is H or R, where R, at each occurrence, independently is selected from the group consisting of a C 6-20 alkyl group, a C 6-20 alkenyl group, and a C 6-20 haloalkyl group;

δ is selected from the group consisting of:

wherein R d , at each occurrence, independently is selected from a C 3-40 alkyl group, a C 3-40 alkenyl group, and a C 3-40 haloalkyl group; and R f , at each occurrence, independently is selected from the group consisting of H, F, Cl, —CN, —S(O) 2 —C 1-20 alkyl, —C(O)—OC 1-20 alkyl, —C(O)—C 1-20 alkyl, a C 1-20 alkyl group, a C 2-20 alkenyl group, a C 1-20 alkoxy group, a C 1-20 alkylthio group, and a C 1-20 haloalkyl group;

x and y independently are a real number, wherein 0.1≦x≦0.9, 0.1≦y≦0.9, and the sum of x and y is about 1; and

n is an integer in the range of 2 to 5,000.

16 . The device of claim 14 , wherein R d , at each occurrence, independently is a linear or branched C 6-20 alkyl group; and R f , at each occurrence, independently is selected from H, F, Cl, C(O)R e , C(O)OR e , and S(O) 2 R e ; where R e , at each occurrence, independently is a linear or branched C 6-20 alkyl group.

17 . The device of claim 5 , wherein the electron donor polymer is an alternating copolymer selected from the group consisting of formula 15-24, wherein R b , at each occurrence, is a linear or branched C 3-40 alkyl group; R e , at each occurrence, is H or a C 6-20 alkyl group; and n is an integer in the range of 5 to 5,000.

18 . The device of claim 5 , wherein the electron donor polymer is a random copolymer selected from the group consisting of formula 25-42, wherein R b , at each occurrence, is a linear or branched C 3-40 alkyl group; R, at each occurrence, is a C 6-20 alkyl group; x and y independently are a real number, wherein 0.1≦x≦0.9, 0.1≦y≦0.9 (0.2≦x≦0.8, 0.2≦y≦0.8), and the sum of x and y is about 1; and n is an integer in the range of 5 to 5,000.

19 . The device of claim 5 , wherein the electron donor polymer is an alternating copolymer selected from the group consisting of formula 43-56, wherein R b , R d , R e , at each occurrence, independently is a linear or branched C 3-40 alkyl group; R c , at each occurrence, is H or a C 6-20 alkyl group; R f , at each occurrence, independently is selected from H, F, Cl, C(O)R e , C(O)OR e , and S(O) 2 R e ; where R e , at each occurrence, independently is a linear or branched C 6-20 alkyl group; r is 0 or 1; and n is an integer in the range of 5 to 5,000.

20 . The device of claim 1 configured as an organic photovoltaic device comprising an anode, a cathode, optionally one or more anode interlayers, optionally one or more cathode interlayers, and in between the anode and the cathode the photoactive layer.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 12, 2014
From: POLYERA CORPORATION
To: RAYNERGY TEK INC.
Reel/Frame 033725/0895 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 27, 2014
From: DREES, MARTIN; PAN, HUALONG; CHEN, ZHIHUA; LU, SHAOFENG; FACCHETTI, ANTONIO
To: POLYERA CORPORATION
Reel/Frame 032966/0237 →