Galvanic package for food products
View Patent ↗A package for fruits and vegetables having galvanic functionality is formed by using two or more metals with different galvanic activity properties on the surface of a nonmetallic substrate. The metals may be deposited electrolytically, by vacuum, autocatalytically, or by other methods. The metals are selected to create a galvanic reaction after the package is filled with a low pH food product and its associated liquids, juices, brine, etc. The package may extend the shelf-life of the food product contained therein, for example, by making metal ions available to the food product.
1. A package for a food product, said package comprising:
a storage unit formed of a substrate selected from the group consisting of plastic, glass, and combinations thereof, the storage unit having an internal surface;
a first metal attached to the internal surface; and
a second metal also attached to the internal surface or an exposed surface of the first metal,
wherein the first metal and the second metal have different galvanic properties and wherein at least one of the first metal and the second metal comprises a sacrificial metal.
2. The package of claim 1 , wherein the second metal comprises magnesium.
3. The package of claim 1 , wherein the plastic is selected from the group consisting of ethylene polymers, propylene polymers, styrene polymers, vinyl chloride polymers, halogenated olefin polymers, vinyl polymers, acrylic polymers, polyamides, silicone polymers, polyacetals, poly-ethers, polycarbonates, polyesters, polyurethanes, polysulfides, polysulphones, petroleum resins, coumaroneidene resins, silicon rubbers, amino-resins, epoxide resins, alkyd resins, polyallyl esters, and combinations thereof.
4. The package of claim 3 , wherein the plastic includes at least one plastic selected from the group consisting of polyethylene, polypropylene, polyethylene terephthalate, polycarbonate, polyvinyl chloride, and combinations thereof.
5. The package of claim 1 , wherein the first metal and the second metal are selected from the group consisting of aluminum, tin, copper, magnesium, chromium, iron, zinc, nickel, cobalt, and combinations thereof.
6. The package of claim 1 , wherein the storage unit is defined by at least one sidewall and a bottom and the package further includes a lid.
7. The package of claim 6 , wherein the lid includes at least one of the first metal and the second metal.
8. The package of claim 1 , wherein the substrate comprises one or more layers of plastic lined with the first metal or the second metal, whereby the first metal or the second metal lines an interior surface of the package.
9. The package of claim 8 , wherein the interior surface of the package is partially or wholly lined by the first metal or the second metal.
10. The package of claim 1 , wherein the substrate further comprises at least one layer of metal between at least two layers of plastic, whereby the plastic lines an interior surface of the package.
11. A package comprising:
a container including at least one sidewall, the container formed of a nonmetallic substrate;
a lid, whereby the lid and the at least one sidewall define an internal surface of the package;
a first metal attached to the internal surface of the package; and
a second metal attached to the internal surface of the package;
wherein the first metal and the second metal have different galvanic properties and at least one of the first metal and the second metal is a sacrificial metal.
12. The package of claim 11 , wherein the sacrificial metal comprises magnesium.
13. The package of claim 11 , wherein the at least one sidewall is formed of plastic and wherein the plastic is selected from the group consisting of ethylene polymers, propylene polymers, styrene polymers, vinyl chloride polymers, halogenated olefin polymers, vinyl polymers, acrylic polymers, polyamides, silicone polymers, polyacetals, poly-ethers, polycarbonates, polyesters, polyurethanes, polysulfides, polysulphones, petroleum resins, coumaroneidene resins, silicon rubbers, amino-resins, epoxide resins, alkyd resins, polyallyl esters, and combinations thereof.
14. The package of claim 13 , wherein the plastic includes at least one plastic selected from the group consisting of polyethylene, polypropylene, polyethylene terephthalate, polycarbonate, polyvinyl chloride, and combinations thereof.
15. The package of claim 11 , wherein the first metal and the second metal are selected from the group consisting of aluminum, tin, copper, magnesium, chromium, iron, zinc, nickel, cobalt, and combinations thereof.
16. The package of claim 11 , wherein the container further includes a bottom and wherein the first metal contacts the at least one sidewall and the second metal contacts the bottom.
17. The package of claim 11 , wherein the lid has an internal surface and is formed of plastic, the lid further including a lid lining on the internal surface.
18. The package of claim 17 , wherein the lid lining includes the first metal and the second metal.
19. The package of claim 11 , wherein the container further includes an oxygen regulation barrier.
20. The package of claim 11 , further including a food product having a pH less than about 8.
21. The package of claim 20 , wherein the food product has a pH of less than about 5.
22. The package of claim 20 , wherein the food product includes one or more of a brine, a syrup, a sauce, a juice, and a gravy.
23. The package of claim 20 , wherein the food product is acidic.
24. The package of claim 11 , wherein the lid has an internal surface exposed to the storage volume and is formed of a metallic substrate.
25. The package of claim 24 , wherein the metallic substrate is the first metal or the second metal.
26. The package of claim 24 , wherein the lid includes a lid lining on the internal surface.
27. The package of claim 26 , wherein the lid lining includes the first metal, the second metal, or both.
28. The package of claim 24 , wherein the container further includes a second lid having an internal surface exposed to the storage volume and is formed of the metallic substrate.
29. The package of claim 28 , wherein the metallic substrate is the first metal or the second metal.
30. The package of claim 28 , wherein the second lid includes a lid lining on the internal surface.
31. The package of claim 30 , wherein the second lid lining includes the first metal, the second metal, or both.
32. A food package containing an acidic food product, the food package being formed of a nonmetallic substrate and including on at least one internal surface thereof a first metal and a second metal exposed to the acidic food product, the first metal and the second metal having different galvanic properties and one of the first metal and the second metal being sacrificial.
33. A food package comprising:
a container formed of a nonmetallic substrate;
a lid;
a food product contained in a storage volume defined by the container and the lid, the food product having a pH ranging from about 2 to about 8, and
a lining attached to an internal surface of the food package, the lining comprising:
a first metal; and
a second metal,
wherein the first metal and the second metal have different galvanic properties, the first metal and the second metal are exposed to the storage volume, the second metal is a sacrificial metal, and the second metal has a thickness ranging from about 1 micron to about 5 centimeters.
34. The food package of claim 33 , wherein the lining is coextensive with the container or the lid.
35. The food package of claim 33 , wherein the lining is on a portion of the container or the lid.
36. The food package of claim 33 , wherein the lining comprises a coating.
37. The food package of claim 33 , wherein the lining further comprises an inert plastic.
38. The food package of claim 33 , wherein the lining comprises a film.
39. The food package of claim 33 , wherein the first metal and the second metal are in a side-by-side arrangement.
40. The food package of claim 33 , wherein the first metal and the second metal are layered.
41. A method of making a package comprising:
forming a nonmetallic container;
placing a first metal and a second metal in the nonmetallic container so that the first metal and the second metal are attached to an internal surface of the package, the first metal and the second metal having different galvanic properties and one of the first metal and the second metal being sacrificial; and
placing an acidic food product in the nonmetallic container so as to expose the first metal and the second metal to the acidic food product.
42. The method of claim 41 , wherein the placing step includes depositing by vacuum deposition.
43. The method of claim 41 , wherein the placing step includes depositing by autocatalytic deposition.
44. The method of claim 41 , wherein the placing step includes depositing by plasma enhanced chemical vapor deposition.
45. The method of claim 41 , wherein the placing step includes depositing by electron-beam deposition.
46. The method of claim 41 , wherein the placing step includes depositing by plasma spray coating.
47. The method of claim 41 , wherein the placing step includes depositing by chemical vapor deposition.
48. The method of claim 41 , wherein the placing step includes depositing by atomic layer deposition.
49. The method of claim 41 , wherein the placing step includes depositing by electrolytic deposition.
50. The method of claim 49 , wherein the depositing step includes layering the first metal and the second metal on an internal surface of the container.
51. The method of claim 41 , wherein an internal surface of the container is covered partially or entirely by a layer of the first metal and wherein the layer of the first metal is covered partially by the second metal.
52. The method of claim 41 , wherein an internal surface of the container is covered partially by the first metal and partially by the second metal.
53. A method for packaging a food product comprising:
placing a predetermined quantity of a food product having a pH ranging from about 2 to about 8 in a storage volume of a container formed of a nonmetallic substrate;
exposing a first metal and a second metal to the storage volume so as to form a galvanic cell; and
applying a lid to the container,
wherein the first metal and the second metal have different galvanic properties, at least one of the first metal and the second metal is a sacrificial metal.
54. The method of claim 53 , wherein the sacrificial metal is operable to react with oxygen in the package so as to remove oxygen as a potential reactant with the food products.
55. A method for removing oxygen from a packaged food product comprising:
placing a predetermined quantity of a food product and a packing liquid in a storage volume of a container that is opened, wherein a surface of the container that is directly exposed to the storage volume is non-metallic;
attaching a first metal and a second metal to the container or to at least one lid for the container in such a way that the first metal and the second metal are directly exposed to the storage volume; and
attaching the at least one lid to close the container;
wherein the first metal and the second metal have different galvanic properties and at least one of the first metal and the second metal are sacrificial,
thereby establishing a galvanic cell comprising the first metal, the packing liquid, and the second metal that causes a release of active metal ions to operably react with, and remove, oxygen present in the storage volume.
56. The method of claim 55 wherein the container is can shaped.
57. The method of claim 55 wherein the container is transparent plastic or glass so that the food product can be externally viewed through the transparent plastic or glass.
58. The method of claim 55 wherein the first metal and the second metal are attached to the surface of the container that is directly exposed to the storage volume.
59. The method of claim 55 wherein the first metal and the second metal are attached to the surface of the lid that is directly exposed to the storage volume.
60. The method of claim 55 wherein the first metal is attached to the surface of the container and the second metal is attached to the surface of the lid whereby the first metal and the second metal are directly exposed to the storage volume.
61. The method of claim 55 further comprising attaching a second lid to close the container.
62. The method of claim 61 wherein the first metal and the second metal are attached to the surface of the container that is directly exposed to the storage volume.
63. The method of claim 61 wherein the first metal and the second metal are attached to the surface of the lid that is directly exposed to the storage volume.
64. The method of claim 61 wherein the first metal is attached to the surface of the container that is directly exposed to the storage volume and the second metal is attached to the surface of the container that is directly exposed to the storage volume.
65. The method of claim 61 wherein the first metal is attached to the surface of a first lid of the container that is directly exposed to the storage volume and the second metal is attached to the surface of the second lid of the container that is directly exposed to the storage volume.
66. The method of claim 55 , wherein the attaching of the first metal and the second metal includes depositing by vacuum deposition.
67. The method of claim 55 , wherein the attaching of the first metal and the second metal includes depositing by autocatalytic deposition.
68. The method of claim 55 , wherein the attaching of the first metal and the second metal includes depositing by plasma enhanced chemical vapor deposition.
69. The method of claim 55 , wherein the attaching of the first metal and the second metal includes depositing by electron-beam deposition.
70. The method of claim 55 , wherein the attaching of the first metal and the second metal includes depositing by plasma spray coating.
71. The method of claim 55 , wherein the attaching of the first metal and the second metal includes depositing by chemical vapor deposition.
72. The method of claim 55 , wherein the attaching of the first metal and the second metal includes depositing by atomic layer deposition.
73. The method of claim 55 , wherein the attaching of the first metal and the second metal includes depositing by electrolytic deposition.