IP Library Granted Patent US 8,680,229
Granted Patent B2
US 8,680,229 · App. 13/851,592 · Granted Mar 25, 2014

Method for producing polyester

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 8,680,229
App. No.
13/851,592
Granted
Mar 25, 2014
Kind
B2
Abstract

The present invention is aimed to provide a method for producing a polyester with reduced CD content and elution amount, in which even after the production method, a reduction in physical properties of the polyester is small, and furthermore, a polyester having good moldability can be produced, and the present invention is concerned with a method for producing a polyester including an esterification reaction step of allowing an aliphatic diol and an aliphatic dicarboxylic acid to react with each other; a step of pelletizing a polyester obtained through the esterification reaction step; and a contact treatment step of bringing the obtained polyester pellets into contact with a mixed solution containing ethanol and water, wherein the mixed solution contains water in an amount of 10% by mass or more and not more than 99% by mass relative to the whole of the mixed solution.

Claims (29)

1. A method for producing a polyester, comprising:

an esterification reaction of allowing an aliphatic diol and an aliphatic dicarboxylic acid to react with each other;

pelletizing a polyester obtained through the esterification reaction; and

a contact treatment of bringing obtained polyester pellets into contact with a mixed solution comprising isopropanol, ethanol and water,

wherein the mixed solution contains water in an amount of 10% by mass or more and not more than 99% by mass relative to the whole of the mixed solution, and

wherein the isopropanol is present in an amount of greater than 0 and not more than 15% by mass relative to the whole amount of the mixed solution.

2. The method for producing a polyester according to claim 1 ,

wherein a temperature at which the polyester pellets are brought into contact with the mixed solution is 25° C. or higher and not higher than a melting point of the polyester.

3. The method for producing a polyester according to claim 1 ,

wherein an oligomer extracted into the mixed solution by the contact of the polyester pellets with the mixed solution is used as a raw material of the polyester.

4. The method for producing a polyester according to claim 1 , comprising:

drying after the contact treatment,

wherein the polyester after the drying contains not more than 1,000 ppm by mass of ethanol.

5. A polyester obtained by the production method according to claim 1 , which has an intrinsic viscosity of 1.4 dL/g or more and not more than 2.8 dL/g and a content of a cyclic dimer of 500 ppm by mass or more and not more than 6,000 ppm by mass.

6. The polyester according to claim 5 , which has a terminal carboxyl group concentration of not more than 80 (equivalents/ton) and 5 (equivalents/ton) or more.

7. The method for producing a polyester according to claim 1 ,

wherein the water is present in an amount of 20% by mass or more relative to the whole of the mixed solution.

8. The method for producing a polyester according to claim 1 ,

wherein the water is present in an amount of 25% by mass or more relative to the whole of the mixed solution.

9. The method for producing a polyester according to claim 1 ,

wherein the water is present in an amount not more than 95% by mass relative to the whole of the mixed solution.

10. The method for producing a polyester according to claim 1 ,

wherein the water is present in an amount not more than 90% by mass relative to the whole of the mixed solution.

11. The method for producing a polyester according to claim 1 ,

wherein the water is present in an amount not more than 85% by mass relative to the whole of the mixed solution.

12. The method for producing a polyester according to claim 1 ,

wherein the isopropanol is present in an amount of not more than 10% by mass relative to the whole amount of the mixed solution.

13. The method for producing a polyester according to claim 1 ,

wherein the isopropanol is present in an amount of from 1.5% by mass to not more than 15% by mass relative to the whole amount of the mixed solution.

Assignments (3)
CHANGE OF NAME Recorded Sep 5, 2017
From: MITSUBISHI RAYON CO., LTD.
To: MITSUBISHI CHEMICAL CORPORATION
Reel/Frame 043750/0834 →
MERGER Recorded Sep 4, 2017
From: MITSUBISHI CHEMICAL CORPORATION
To: MITSUBISHI RAYON CO., LTD.
Reel/Frame 043750/0207 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 29, 2013
From: MAEDA, NAOYA; MATSUZONO, SHINICHIRO; SUZUKI, TAKAYUKI; MATSUI, HIROMICHI
To: MITSUBISHI CHEMICAL CORPORATION
Reel/Frame 030111/0942 →