Laser-assisted alignment of multi-station flexographic printing system
View Patent ↗A multi-station flexographic printing system includes a plurality of flexographic printing stations. Each flexographic printing station includes a flexo master. Each flexo master comprises a Fresnel zone pattern in a unique position. A method of aligning a plurality of flexographic printing stations includes printing a Fresnel zone pattern on a substrate in a unique position for each flexographic printing station. Light is directed through the Fresnel zone patterns on the substrate. The light focused by the Fresnel zone patterns is captured with a sensor device.
1. A method of aligning a plurality of flexographic printing stations comprising:
printing a Fresnel zone pattern on a substrate in a unique position for each flexographic printing station;
directing light through the Fresnel zone patterns on the substrate;
capturing the light focused by the Fresnel zone patterns with a sensor device;
using the light captured by the sensor device to identify a misalignment of one or more flexographic printing stations of the plurality of flexographic printing stations;
and
correcting the misalignment of the one or more flexographic printing stations by adjusting operational parameters of the one or more flexographic printing stations.
2. The method of claim 1 , further comprising:
directing a flash of light from a light source to an electro-optic modulator.
3. The method of claim 2 , further comprising:
directing the light from the electro-optic modulator to a polarizer.
4. The method of claim 3 , further comprising:
directing the light from the polarizer to a beam expander.
5. The method of claim 4 , further comprising:
reflecting the light from the beam expander with a periscope reflector.
6. The method of claim 5 , further comprising:
directing light from the periscope reflector through the Fresnel zone patterns on the substrate.