IP Library Granted Patent US 9,120,974
Granted Patent B2
US 9,120,974 · App. 13/852,481 · Granted Sep 1, 2015

Phosphor and light-emitting device using same

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Quick Facts
Patent No.
US 9,120,974
App. No.
13/852,481
Granted
Sep 1, 2015
Kind
B2
Abstract

Provided is a phosphor having enhanced luminance with respect to that of conventional β-type sialon phosphors. A phosphor having enhanced luminance is obtained by causing Al, O (oxygen) and Eu to be present at specific concentrations in a produced β-type sialon phosphor. Specifically, provided is a β-type sialon phosphor containing Si, Al, O, N and Eu, wherein the Al concentration in the phosphor ranges from 0.80 mass % or higher to 2.25 mass % or lower, the O concentration ranges from 0.36 mass % or higher to 1.15 mass % or lower, the Eu concentration ranges from 0.40 mass % or higher to 0.80 mass % or lower and a ratio (Al/O) of the Al concentration with respect to the O concentration ranges from 2.0 or higher to 3.0 or lower.

Claims (18)

1. A β-type sialon phosphor, comprising Si, Al, O, N, and Eu, wherein

an Al concentration in the phosphor ranges from 0.90 mass % or higher to 2.25 mass % or lower,

an O concentration ranges from 0.36 mass % or higher to 1.15 mass % or lower,

an Eu concentration ranges from 0.40 mass % or higher to 0.80 mass % or lower, and

a ratio (Al/O) of the Al concentration with respect to the O concentration ranges from 2.0 or higher to 3.0 or lower.

2. The β-type sialon phosphor according to claim 1 , wherein a x value in the CIE color coordinates ranges from 0.335 or grater to 0.365 or smaller, and a y value in the CIE color coordinates ranges from 0.600 or greater to 0.630 or smaller.

3. The β-type sialon phosphor according to claim 1 , wherein

the O concentration is greater than 0.60 mass % and 1.15 mass % or lower.

4. The β-type sialon phosphor according to claim 1 , wherein the phosphor is produced by way of a thermal treatment process.

5. The β-type sialon phosphor according to claim 1 , wherein the phosphor is produced by way of a washing process.

6. The β-type sialon phosphor according to claim 5 , wherein the phosphor is produced by using, in the washing process, an aqueous solution A of a fluoride that is solid at 20° C. and that has a solubility at 20° C. ranging from 0.01 g/100 ml of water or higher to 400 g/100 ml of water or lower, and an aqueous solution B that comprises at least one inorganic acid other than hydrofluoric acid.

7. A method for producing the β-type sialon phosphor according to claim 1 , comprising:

firing a phosphor starting material in the presence of a compound that comprises carbon and one or more elements selected from the group consisting of Si, Al, Eu and N.

8. A method for producing the β-type sialon phosphor according to claim 1 , comprising: firing a phosphor starting material in the presence of SiO 2 .

9. A light-emitting device, comprising:

a first luminous body; and

a second luminous body that can emit light through conversion, to visible light, of light from the first luminous body,

wherein the second luminous body comprises at least the phosphor according to claim 1 .

Assignments (3)
CHANGE OF NAME Recorded Sep 5, 2017
From: MITSUBISHI RAYON CO., LTD.
To: MITSUBISHI CHEMICAL CORPORATION
Reel/Frame 043750/0834 →
MERGER Recorded Sep 4, 2017
From: MITSUBISHI CHEMICAL CORPORATION
To: MITSUBISHI RAYON CO., LTD.
Reel/Frame 043750/0207 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 21, 2013
From: HONG, BYUNGCHUL; KIJIMA, NAOTO
To: MITSUBISHI CHEMICAL CORPORATION
Reel/Frame 030661/0994 →