IP Library Granted Patent US 9,240,587
Granted Patent B2
US 9,240,587 · App. 13/853,641 · Granted Jan 19, 2016

Carbon material for nonaqueous-electrolyte secondary-battery negative electrode and process for producing the same, negative electrode including the same for nonaqueous secondary battery, and nonaqueous-electrolyte secondary battery

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Quick Facts
Patent No.
US 9,240,587
App. No.
13/853,641
Granted
Jan 19, 2016
Kind
B2
Abstract

A carbon material for nonaqueous-electrolyte secondary-battery negative electrode is provided, which satisfies the followings (1) and (2): (1) the carbon material has an aspect ratio of 10 or less; (2) the amount of CO eliminated from the carbon material during heating to 1,000° C., as determined with a temperature programmed decomposition mass spectrometer (TPD-MS), is 2-15 μmol/g.

Claims (42)

1. A carbon material, wherein:

the carbon material has an aspect ratio of 10 or less; and

an amount of CO eliminated from the carbon material during heating to 1,000° C., as determined with a temperature programmed decomposition mass spectrometer (TPD-MS), is 2-15 μmol/g.

2. The carbon material according to claim 1 , wherein the carbon material has a 002-plane interplanar spacing (d002), as determined by wide-angle X-ray diffractometry, of 0.337 nm or less.

3. The carbon material according to claim 1 , wherein the carbon material has a specific surface area of 0.5-8 m 2 /g.

4. The carbon material according to claim 1 , wherein the carbon material has an average degree of circularity, as determined with a flow type particle analyzer, of 0.9 or higher.

5. A negative electrode, comprising:

a current collector; and

an active-material layer formed on the current collector;

wherein the active-material layer comprises the carbon material according to claim 1 .

6. A lithium ion secondary battery, comprising:

a positive electrode that is capable of occluding and releasing lithium ions;

the negative electrode according to claim 5 ; and

an electrolyte.

7. A process for producing a carbon material for nonaqueous-electrolyte secondary-battery negative electrodes, which comprises subjecting a raw carbon material to a mechanical treatment, wherein the raw carbon material has a 002-plane interplanar spacing (d002), as determined by wide-angle X-ray diffractometry, of 0.337 nm or less, a tap density of 0.8 g/cm 3 or higher and a value of Raman R of 0.2-0.5, in which the value of Raman R is the ratio of the intensity of a peak appearing around 1,360 cm −1 to the intensity of a peak appearing around 1,580 cm −1 , in an argon ion laser Raman spectrum that has a value of Raman R;

wherein:

the obtained carbon material for nonaqueous-electrolyte secondary-battery negative electrodes has an aspect ratio of 10 or less; and

an amount of CO eliminated from the obtained carbon material during heating to 1,000° C., as determined with a temperature programmed decomposition mass spectrometer

(TPD-MS), is 2-15 μmol/g.

8. The process for producing a carbon material for nonaqueous-electrolyte secondary-battery negative electrodes according to claim 7 , wherein the mechanical treatment is a treatment in which an apparatus that includes a rotor which comprises a casing and a plurality of blades disposed inside the casing is used to treat the raw carbon material at a peripheral speed of the rotor of 50-300 m/sec.

9. The process for producing a carbon material for nonaqueous-electrolyte secondary-battery negative electrodes according to claim 7 , wherein the raw carbon material is a multilayered raw carbon material which comprises a graphitic particle and amorphous carbon that covers the surface of the graphitic particle.

10. The carbon material according to claim 1 , wherein the aspect ratio is 7 or less.

11. The carbon material according to claim 1 , wherein the aspect ratio is 3 or less.

12. The carbon material according to claim 1 , wherein the amount of CO eliminated from the carbon material during heating to 1,000° C. is 2.3-15 μmol/g.

13. The carbon material according to claim 1 , wherein the amount of CO eliminated from the carbon material during heating to 1,000° C. is 2-10 μmol/g.

14. The carbon material according to claim 1 , wherein the amount of CO eliminated from the carbon material during heating to 1,000° C. is 5.1-10 μmol/g.

15. The carbon material according to claim 1 , wherein the carbon material has a specific surface area of 3-8 m 2 /g.

16. The carbon material according to claim 1 , wherein the carbon material has a specific surface area of 0.5-6 m 2 /g.

17. The carbon material according to claim 1 , wherein the carbon material has a specific surface area of 3-6 m 2 /g.

18. The carbon material according to claim 1 , wherein the carbon material has an average degree of circularity, as determined with a flow type particle analyzer, of 0.93 or higher.

19. The carbon material according to claim 1 , wherein:

the aspect ratio is 5 or less;

the amount of CO eliminated from the carbon material during heating to 1,000° C. is 3.4-15 μmol/g;

the carbon material has a 002-plane interplanar spacing (d002), as determined by wide-angle X-ray diffractometry, of 0.337 nm or less;

the carbon material has a specific surface area of 1.5-7 m 2 /g; and

the carbon material has an average degree of circularity, as determined with a flow type particle analyzer, of 0.93 or higher.

20. The carbon material according to claim 1 , wherein:

the aspect ratio is 3 or less;

the amount of CO eliminated from the carbon material during heating to 1,000° C. is 5.1-10 μmol/g;

the carbon material has a 002-plane interplanar spacing (d002), as determined by wide-angle X-ray diffractometry, of 0.337 nm or less;

the carbon material has a specific surface area of 3-6 m 2 /g; and

the carbon material has an average degree of circularity, as determined with a flow type particle analyzer, of 0.93 or higher.

Assignments (2)
CHANGE OF NAME Recorded Sep 5, 2017
From: MITSUBISHI RAYON CO., LTD.
To: MITSUBISHI CHEMICAL CORPORATION
Reel/Frame 043750/0834 →
MERGER Recorded Sep 4, 2017
From: MITSUBISHI CHEMICAL CORPORATION
To: MITSUBISHI RAYON CO., LTD.
Reel/Frame 043750/0207 →