Dispensing system for double stack carton
View Patent ↗The carton of this invention is capable of carrying the plurality of containers stacked upon their ends in two tiers with a unique dispenser that permits the dispensing of containers on their sides. The dispenser is formed in a top side wall and extends into the end wall with most of the end wall being torn open but leaving a portion near the bottom side wall to prevent the bottom layer of containers from rolling out. Angled projections in the dispensing end of the carton near the top panel and bottom panel prevent the top layer of containers from rolling out. A divider may be inserted between the two tiers of containers to facilitate loading the carton and preventing the containers from accidentally rolling out when the dispenser is open.
1. A method of dispensing containers, the method comprising:
providing a carton having four panels, a closed end, and an exiting end; the four panels including a first panel connected between a second panel and a third panel, and including a fourth panel opposite the first panel; the fourth panel connected between the second panel and the third panel; the carton enclosing cylindrical containers, each of the containers having a side and an axis; the carton including a tear line in the first panel and in the exiting end; the tear line defining a dispensing flap in the first panel and in the exiting end; the tear line in the exiting end extending at least partially along and collinear with a fold line connecting the exiting end to the second panel; the tear line dividing the dispensing flap from a remainder portion of the exiting end;
resting the fourth panel of the carton on a surface to dispose the first panel at a top of the carton over the containers; the axes of the containers in the carton being parallel to the first panel and parallel to the exiting end; and
forming an opening by separating the dispensing flap at least partially along the tear line in the first panel and at least partially along the tear line in the exiting end; wherein the separating of the dispensing flap in the exiting end at least partially separates the dispensing flap from the remainder portion; the opening permitting removal of said containers from the carton; the remainder portion preventing the containers from rolling out of the carton.
2. The method of claim 1 , wherein the carton further includes a handle in the first panel.
3. The method of claim 1 , wherein formation of the opening is initiated at the first panel.
4. The method of claim 1 , wherein a pull tab is provided in the first panel to initiate opening.
5. The method of claim 1 , wherein the dispensing flap can remain attached to the carton when the opening is formed.
6. The method of claim 1 , wherein the dispensing flap can be entirely removed from the carton.
7. The method of claim 1 , wherein the exiting end is formed of end flaps connected to the first, second, third and fourth panels.
8. The method of claim 1 , wherein the tear line extends at least partially along and collinear with a second fold line that connects the exiting end to the third panel.
9. The method of claim 1 , wherein the carton is made from paperboard.
10. The method of claim 1 , wherein structural integrity of the carton is maintained after the opening is formed.
11. The method of claim 1 , wherein a finger flap assists separating the dispensing flap.
12. The method of claim 11 , wherein the finger flap is disposed in the first panel.
13. The method of claim 1 , wherein the containers are cans.
14. A method of dispensing comprising:
providing a carton having four panels, a closed end, and an exiting end; the four panels including a first panel, a second panel, a third panel, and a fourth panel; the first panel being connected between the second panel and the third panel; the first panel being opposite the fourth panel; the fourth panel being disposed between the second panel and the third panel; the carton enclosing a plurality of containers including a first container contacting the first panel and the exiting end; the first container having an axis; the carton including a tear line in the first panel and in the exiting end; the tear line in the exiting end extending at least partially along and collinear with a fold line connecting the exiting end to the second panel;
placing the carton on the fourth panel with the first panel being disposed on a top of the carton; the axis of the first container being perpendicular to the second panel, perpendicular to the third panel, parallel the first panel, and parallel the exiting end; and
forming an opening in the exiting end of the carton by separating a dispensing flap from a remainder portion; the remainder portion being in the exiting end; the remainder portion preventing the containers from rolling out of the carton and the opening permitting removal of the containers.
15. The method of claim 14 , wherein the carton further includes a handle in the first panel.
16. The method of claim 14 , wherein formation of the opening is initiated at the first panel.
17. The method of claim 14 , wherein a pull tab is provided in the first panel to initiate opening.
18. The method of claim 14 , wherein the dispensing flap can remain attached to the carton when the opening is formed.
19. The method of claim 14 , wherein the dispensing flap can be entirely removed from the carton.
20. The method of claim 14 , wherein the exiting end is formed of end flaps connected to the first, second, third and fourth panels.
21. The method of claim 14 , wherein the tear line extends at least partially along and collinear with a second fold line that connects the exiting end to the third panel.
22. The method of claim 14 , wherein the carton is made from paperboard.
23. The method of claim 14 , wherein structural integrity of the carton is maintained after the opening is formed.
24. The method of claim 14 , wherein a finger flap assists separating the dispensing flap.
25. The method of claim 24 , wherein the finger flap is disposed in the first panel.
26. The method of claim 14 , wherein the containers are cans.