Fin processing apparatus
Disclosed is a fin processing apparatus including an upper pressing die ( 1 ) and a lower pressing die ( 2 ) placed apart from each other and capable of coming close to and away from each other, a corrugating mechanism ( 3 ) disposed between the pressing dies ( 1, 2 ) for continuously forming a plurality of consecutive corrugated members (Fa) from a flat plate (Fo) which is a workpiece material, the consecutive corrugated member (Fa) having a predetermined number of crest portions, and a restriking mechanism ( 4 ) disposed between both pressing dies ( 1, 2 ) for simultaneously restrike-forming a plurality of crest and trough portions of the consecutive rectangle member (Fb) from the consecutive corrugated member (Fa). The corrugating mechanism ( 3 ) and the restriking mechanism ( 4 ) are provided integrally.
1. A fin processing apparatus comprising:
an upper pressing die and a lower pressing die placed apart from each other and capable of coming close to and away from each other;
a corrugating mechanism disposed between the upper pressing die and the lower pressing die, the corrugating mechanism being configured to continuously form a corrugated member in a corrugation step from a flat plate which is a workpiece material, the corrugated member having a first plurality of crest and trough portions in a predetermined number; and
a restriking mechanism disposed between the upper pressing die and the lower pressing die, the restriking mechanism being configured to simultaneously restrike-form a second plurality of crest and trough portions of a rectangle member in a restrike step from the corrugated member, wherein
the corrugating mechanism and the restriking mechanism are provided integrally,
the corrugating mechanism includes a pair of forming gears carrying out corrugation with the flat plate placed between the forming gears, and
a vibration absorber formed of an elastic member is provided below a support frame which accommodates the pair of forming gears.
2. The fin processing apparatus according to claim 1 , wherein a base between the corrugating mechanism and the restriking mechanism is configured to receive the corrugated member in the corrugation step which is conveyed from the corrugating mechanism to the restriking mechanism.
3. The fin processing apparatus according to claim 1 , wherein the corrugating mechanism is provided with a plurality of backup members rotatably supporting the pair of forming gears.
4. The fin processing apparatus according to claim 1 , wherein the support frame is mounted above the lower pressing die via the vibration absorber, and a rod member extending in a vertical direction is provided between the lower pressing die and the support frame.
5. The fin processing apparatus according to claim 1 , wherein a length of conveyance of the corrugated member in the corrugation step formed by the pair of forming gears is synchronized with a length of conveyance of the rectangle member in the restrike step formed by the restriking mechanism.
6. The fin processing apparatus according to claim 1 , wherein:
a cutoff mechanism that cuts off the rectangle member downstream of the restriking mechanism so as to obtain a final part is provided between the upper pressing die and the lower pressing die, and
crest and trough portions to be simultaneously restriked by the restriking mechanism are set in such a way as to be equal in number to crest and trough portions of the final part obtained by simultaneous cutting by the cutoff mechanism.
7. The fin processing apparatus according to claim 6 , wherein the cutoff mechanism provides two final parts in a cutoff step of the restriked consecutive rectangle member.
8. The fin processing apparatus according to claim 1 , wherein a formable limit distance between the corrugating mechanism and the restriking mechanism is set equal to or less than 140 mm.
9. The fin processing apparatus according to claim 1 , wherein the corrugated member in the corrugation step has a developed length of one pitch set in a range of 5.78 mm or greater and 6.28 mm or less.
10. The fin processing apparatus according to claim 1 , wherein the corrugated member in the corrugation step has one pitch set in a range of 3.16 mm or greater and 3.33 mm or less.