High efficiency treadmill motor control
View Patent ↗A high voltage direct current signal is obtained from a power supply. The power supply includes power factor correction circuitry. A control command is obtained from an exercise machine. The exercise machine includes a direct current motor. A pulse-width modulation signal is generated from the direct current signal based on the control command. The pulse-width modulation signal is provided to the direct current motor.
1. An exercise machine, comprising:
a power supply configured to convert an alternating current to a high voltage direct current, wherein the power supply comprises power factor correction circuitry;
a motor controller configured to generate a pulse-width modulated direct current signal based on the high voltage direct current; and
a direct current motor, wherein the pulse-width modulated direct current signal drives the direct current motor.
2. The exercise machine of claim 1 , wherein the exercise machine comprises a treadmill.
3. The exercise machine of claim 1 , wherein the power factor correction circuitry comprises a boost converter.
4. The exercise machine of claim 1 , wherein the high voltage direct current has a magnitude of at least 180 volts.
5. The exercise machine of claim 1 , wherein the power supply is configured to convert the alternating current to the high voltage direct current with at least 87% efficiency.
6. The exercise machine of claim 1 , wherein the pulse-width modulation direct current signal is generated from the alternating current with at least 80% efficiency.
7. The exercise machine of claim 1 , further comprising a treadmill belt, wherein the direct current motor is configured to drive the treadmill belt.
8. The exercise machine of claim 7 , wherein the treadmill belt is configured to travel at least 13 miles per hour.
9. The exercise machine of claim 1 , wherein the power supply draws less than 1800 watts, and wherein the alternating current provides less than 132 volts alternating current.