IP Library Granted Patent US 9,435,918
Granted Patent B2
US 9,435,918 · App. 13/864,730 · Granted Sep 6, 2016

Aspherical grin lens

Inventors: Eric Baer (Cleveland Heights, OH); Anne P. Hiltner (Cleveland, OH); Michael T. Ponting (Cleveland Heights, OH)
Assignee: Case Western Reserve University
G02B3/0087B29D11/00355B29D11/023G02C7/02G02C2202/22
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Quick Facts
Patent No.
US 9,435,918
App. No.
13/864,730
Granted
Sep 6, 2016
Kind
B2
Abstract

A method of fabricating an aspherical gradient refractive index lens includes co-extruding a first polymer material having a first refractive index and a second polymer material having a second refractive index different than the first refractive index to form multilayered polymer composite films, assembling the multilayered polymer composite films into a multilayer composite GRIN sheet and shaping the multilayered composite GRIN sheet into an aspherical lens.

Claims (30)

1. A method of fabricating an aspherical gradient refractive index (GRIN) lens comprising:

co-extruding a first polymer material having a first refractive index and a second polymer material having a second refractive index different than the first refractive index to form multilayered polymer composite films;

assembling the multilayered polymer composite films into a multilayer composite GRIN sheet; and

shaping the multilayered composite GRIN sheet into an aspherical lens, wherein the GRIN lens has a parabolic refractive index gradient with a vertex in an axis passing through the center of the lens and perpendicular to the optical axis.

2. The method of claim 1 , wherein the GRIN sheet is thermoformed, molded, and/or machined into an aspherical GRIN lens.

3. The method of claim 1 , wherein each of the multilayered polymer composite films includes a plurality of at least two alternating layers (A) and (B) represented by formula (AB) x , where x=2 n , and n is in the range of from 2 to 18;

wherein layer (A) is comprised of component (a) and layer (B) is comprised of component (b); and

wherein the components (a) and (b) have different refractive indexes.

4. The method of claim 3 , wherein the components (a) and (b) are selected from the group consisting of a polymeric material, a composite polymer and a polymer blend.

5. The method of claim 4 , wherein the polymeric material is selected from the group consisting of a glassy material, a crystalline material, a liquid crystalline material, and an elastomeric material.

6. The method of claim 4 , wherein the polymeric material comprises at least one of polyoxyethylene or tetrafluoroethylene hexafluoropropylene vinylidene (THV).

7. The method of claim 3 , wherein the layers have a thickness of from 5 nm to 1,000 μm.

8. The method of claim 3 , wherein the multilayered composite polymer films are stacked in ordered layers to form a hierarchical multilayered composite GRIN sheet; and wherein adjacent multilayered composite polymer films are chosen to exhibit progressively different refractive indexes.

9. The method of claim 3 , wherein the multilayered composite polymer film comprises at least 10 alternating layers.

10. The method of claim 3 , wherein the multilayered composite GRIN sheet is comprised of from 5 to 100,000 multilayered polymer composite films.

11. The method of claim 3 , wherein components (a) and (b) are chemically the same materials.

12. The method of claim 3 , wherein the layers further comprise an organic or inorganic material designed to affect the refractive index.

13. The method of claim 3 , exhibiting an index gradient in the range of from 0.02 to 1.0.

14. The method of claim 13 , wherein the multilayered polymer composite film or multilayered composite GRIN sheet is uniaxially or biaxially oriented.

15. A gradient index (GRIN) lens comprising:

a co-extruded, multilayered composite GRIN sheet having an aspherical shape;

wherein the multilayered composite sheet includes a plurality stacked co-extruded multilayered polymer composite films;

wherein each of the multilayered polymer composite films includes a plurality of at least two alternating layers (A) and (B) represented by formula (AB) x , where x=2 n , and n is in the range of from 4 to 18;

wherein layer (A) is comprised of component (a) and layer (B) is comprised of component (b); and

wherein the components (a) and (b) have different refractive indexes wherein the GRIN lens has a parabolic refractive index gradient with a vertex in an axis passing through the center of the lens and perpendicular to the optical axis.

16. The lens of claim 15 , wherein the components (a) and (b) are elastomers and the multilayered composite sheet is mechanically and reversibly deformable.

17. The lens of claim 15 , wherein the refractive index of the multilayered composite GRIN sheet is varied mechanically by pressure, tension, compression, shear or a combination of these stresses.

18. The lens of claim 15 , exhibiting an index gradient in the range of from 0.02 to 1.0.

19. The lens of claim 15 , wherein the sheet defines an oblate ellipse, which has a first half-parabolic GRIN distribution, and a prolate ellipse, which has a second half-parabolic GRIN distribution, through the lens thickness.

20. The lens of claim 19 , wherein the refractive index decreases in a direction towards a periphery of the lens.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 30, 2013
From: BAER, ERIC; HILTNER, ANNE; PONTING, MICHAEL T.
To: CASE WESTERN RESERVE UNIVERSITY
Reel/Frame 030908/0378 →
Continuity (5)
Continuation In Part PCTUS2011056713 · Oct 18, 2011
Provisional Application 61625340 · Apr 17, 2012
Provisional Application 61394059 · Oct 18, 2010
Provisional Application 61415125 · Nov 18, 2010
Related Publication 20140192420A1 · Jul 10, 2014