Process for producing end member, process for producing photo conductor drum unit, end member, and photo conductor drum unit
View Patent ↗There is provided a process for producing an end member capable of improving adhesiveness without not always requiring grooves or rough surfaces at a fitting portion of the end member, at the time of joining a photo conductor drum having an aluminum-made or aluminum alloy-made substrate and a crystalline resin-made end member with an adhesive. A process for producing an end member to be mounted on an end portion of a photo conductor drum and formed of a material including a crystalline resin, wherein the end member has a fitting portion to be fitted to the end portion of the photo conductor drum and the process has a step of subjecting at least an outer surface of the fitting portion to an oxidation treatment.
1. A process for producing an end member adapted for mounting on an end portion of a photo conductor drum and formed of a material containing a crystalline resin which is a polyacetal resin, wherein
the end member having a fitting portion adapted for fitting to the end portion of the photo conductor drum, and
the process comprising subjecting at least an outer surface of the fitting portion to an oxidation treatment which is an ozone treatment,
wherein the ozone treatment is one of the following:
ozone exposure or immersion in ozonated water,
ozone exposure and nitrogen oxides are substantially not contained, or
immersion in ozonated water and nitrogen oxides are substantially not contained.
2. The process for producing an end member according to claim 1 , wherein the ozone treatment is ozone exposure and nitrogen oxides are substantially not contained.
3. The process for producing an end member according to claim 1 , wherein the ozone treatment is immersion in ozonated water and nitrogen oxides are substantially not contained.
4. The process for producing an end member process according to claim 1 , wherein ozone to be used in the oxidation treatment is formed by an electrolytic method.
5. A process for producing a photo conductor drum unit comprising a process of inserting the fitting portion of the end member produced by the process for producing the end member according to claim 1 into the inside of a photo conductor drum having a cylindrical substrate formed of aluminum or an aluminum alloy and a photosensitive layer laminated on the outer circumferential surface of the substrate, and adhering the outer surface of the fitting portion and the cylindrical inner surface of the photo conductor drum with an adhesive.
6. The process for producing a photo conductor drum unit according to claim 5 , wherein the adhesive is a cyanoacrylate-based adhesive.
7. An end member to be mounted on an end portion of a cylindrical photo conductor drum,
the end member having a fitting portion that is a portion adapted for inserting into a cylindrical inside of the photo conductor drum and being formed of a crystalline resin which is a polyacetal resin,
wherein the fitting portion has a surface subjected to an oxidation treatment which is an ozone treatment, and
wherein the ozone treatment is one of the following:
ozone exposure or immersion in ozonated water,
ozone exposure and nitrogen oxides are substantially not contained, or
immersion in ozonated water and nitrogen oxides are substantially not contained.
8. A photo conductor drum unit comprising:
a photo conductor drum having a cylindrical substrate formed of aluminum or an aluminum alloy and a photosensitive layer laminated on the outer circumferential surface of the substrate, and
an end member formed of a crystalline resin which is a polyacetal resin and mounted on an end portion of the photo conductor drum, wherein
the end member has a fitting portion inserted into a cylindrical inside of the photo conductor drum, the fitting portion having a surface subjected to an oxidation treatment which is an ozone treatment, and
the surface of the fitting portion and the inner surface of the photo conductor drum are adhered with an adhesive,
wherein the ozone treatment is one of the following:
ozone exposure or immersion in ozonated water,
ozone exposure and nitrogen oxides are substantially not contained, or
immersion in ozonated water and nitrogen oxides are substantially not contained.
9. The photo conductor drum unit according to claim 8 , wherein the adhesive is a cyanoacrylate-based adhesive.
10. The process for producing an end member according to claim 1 , wherein the ozone treatment is ozone exposure or immersion in ozonated water.