Printed circuit board connection assembly
View Patent ↗In at least one embodiment, a vehicle power module comprises a first printed circuit board (PCB) including a first plurality of electrical components for providing a first voltage and a second voltage. The vehicle power module further comprises a second PCB including a second plurality of electrical components, the second PCB being spaced away from the first printed circuit board and a first connector assembly being coupled to the first PCB and to the second PCB for providing the first voltage to the second PCB. The vehicle power module further comprises a second connector assembly being coupled to the first PCB and to the second PCB for providing the second voltage to the second PCB. The first connector assembly provides the first voltage of up to 14V and the second connector assembly provides the second voltage of 200V or greater.
1. A vehicle power module comprising:
a transformer for providing a high voltage;
a printed circuit board (PCB) for receiving the high voltage; and
a connector assembly coupled to the transformer and to the PCB, the connector assembly including:
a male connector directly coupled to the transformer independent of a cable or wires;
a female connector including at least two beam terminals defining a cavity to receive the male connector, the female connector receiving the male connector to enable transfer of the high voltage to the PCB.
2. The vehicle power module of claim 1 wherein the at least two beam terminals includes a first beam terminal and a second beam terminal and wherein the first beam terminal is positioned opposite to the second beam terminal to form the cavity.
3. The vehicle power module of claim 2 wherein the first beam terminal and the second beam terminal compress against the male connector to couple the transformer to the PCB.
4. The vehicle power module of claim 2 wherein the first beam terminal and the second beam terminal is arranged to engage and secure the male connector such that the transformer is coupled to the PCB without a bolted connection.
5. The vehicle power module of claim 2 wherein the first beam terminal and the second beam terminal is arranged to engage and secure the male connector such that the transformer is coupled to the PCB without a wire connection.
6. The vehicle power module of claim 1 wherein the female connector includes an attachment point that protrudes completely through the PCB to secure the female connector to the PCB and to couple the transformer to the PCB when the female connector receives the male connector.