IP Library Granted Patent US 10,201,652
Granted Patent B2
US 10,201,652 · App. 13/866,584 · Granted Feb 12, 2019

Acoustophoretic separation of lipid particles from red blood cells

Inventors: Brian Dutra (Rockland, MA); Bart Lipkens (Hampden, MA); Daniel Kennedy (Longmeadow, MA); Michael J. Rust (Springfield, MA)
Assignee: FloDesign Sonics, Inc.
A61M1/3681A61M1/363A61M1/3678B01D21/283A61M2202/08
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Quick Facts
Patent No.
US 10,201,652
App. No.
13/866,584
Granted
Feb 12, 2019
Kind
B2
Abstract

A system for removing lipids from blood during cardiopulmonary bypass surgery is disclosed. The system uses an acoustophoretic separator having improved trapping force. The transducer of the acoustophoretic seperator includes a ceramic crystal. Blood flows through the separator, and lipids are trapped and removed.

Claims (29)

1. A method of separating lipids from blood, the method comprising:

flowing the blood through a flow chamber, wherein the flow chamber has a source of acoustic energy with an initial shape and, on an opposing side of the flow chamber, a reflector of acoustic energy, and wherein the blood contains lipids;

driving the source of acoustic energy at a frequency that generates a higher order mode shape than the initial shape to create a plurality of three-dimensional standing waves in the blood; and

removing lipids trapped in the three-dimensional standing waves from the blood;

wherein each three-dimensional standing wave results in an acoustic radiation force with an axial force component and a lateral force component that are of the same order of magnitude.

2. The method of claim 1 , wherein the blood is continuously flowed through the flow chamber.

3. The method of claim 1 , wherein the standing waves create nodal lines and the lateral forces trap the lipids in the nodal lines.

4. The method of claim 3 , wherein the lipids trapped in the nodal lines coalesce or agglomerate such that the lipids are separated through enhanced buoyancy.

5. The method of claim 1 , wherein the lipids are collected in a collection pocket at the top of the flow chamber.

6. The method of claim 1 , wherein the blood is mediastinal blood collected via a suction.

7. The method of claim 1 , wherein the source of acoustic energy is an ultrasonic transducer comprising:

a housing with a top end, a bottom end, and an interior volume; and

a crystal at the bottom end of the housing with an exposed exterior surface and an interior surface, the crystal being able to vibrate when driven by a voltage signal; and

an air gap between the crystal and the top end of the housing.

8. A method of separating lipids from blood, the method comprising:

flowing the blood through a flow chamber, wherein the flow chamber has a source of acoustic energy with an initial shape and, on an opposing side of the flow chamber, a reflector of acoustic energy, and wherein the blood contains lipids;

driving the source of acoustic energy at a frequency that generates a higher order mode shape than the initial shape to create a plurality of three-dimensional standing waves in the blood; and

removing lipids trapped in the three-dimensional standing waves from the blood;

wherein each three-dimensional standing wave results in an acoustic radiation force with an axial force component and a lateral force component that are of the same order of magnitude; and

wherein the source of acoustic energy is an ultrasonic transducer comprising:

a housing with a top end, a bottom end, and an interior volume; and

a crystal at the bottom end of the housing with an exposed exterior surface and an interior surface, the crystal being able to vibrate when driven by a voltage signal, wherein a backing layer contacts the interior surface of the crystal, the backing layer being made of a substantially acoustically transparent material.

9. The method of claim 8 , wherein the substantially acoustically transparent material is balsa wood, cork, or foam.

10. The method of claim 8 , wherein the substantially acoustically transparent material has a thickness of up to 1 inch.

11. The method of claim 8 , wherein the substantially acoustically transparent material is in the form of a lattice.

12. The method of claim 7 , wherein an exterior surface of the crystal is covered by a wear surface material with a thickness of a half wavelength or less, the wear surface material being a urethane, epoxy, or silicone coating.

13. The method of claim 7 , wherein the crystal has no backing layer or wear layer.

14. The method of claim 7 , further comprising driving the crystal in a non-uniform displacement mode.

15. The method of claim 14 , further comprising driving the crystal in a higher order mode shape to produce more than one nodal trapping line.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 19, 2015
From: KENNEDY, DANIEL; RUST, MICHAEL J.
To: FLODESIGN SONICS, INC.
Reel/Frame 034984/0945 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 1, 2014
From: DUTRA, BRIAN; LIPKENS, BART
To: FLODESIGN SONICS, INC.
Reel/Frame 033223/0938 →
Continuity (2)
Provisional Application 61636515 · Apr 20, 2012
Related Publication 20130277316A1 · Oct 24, 2013