IP Library Granted Patent US 8,969,448
Granted Patent B2
US 8,969,448 · App. 13/867,977 · Granted Mar 3, 2015

PC/ABS compositions having a good resistance to heat and chemicals

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Quick Facts
Patent No.
US 8,969,448
App. No.
13/867,977
Granted
Mar 3, 2015
Kind
B2
Abstract

The present invention relates to moulding compositions of polycarbonates and graft polymers and optionally further additives and components, which have, in addition to a high resistance to chemicals, a good resistance to heat, in particular a low tendency towards yellowing and a low tendency towards degradation when exposed to heat. In a particular, flameproofed embodiment, the after-burn time in a UL94 classification is furthermore reduced.

Claims (51)

1. A thermoplastic moulding composition comprising:

A) from 51.0 to 99.5 parts by wt. of at least one aromatic polycarbonate,

B) from 0.5 to 49.0 parts by wt. of at least one graft polymer,

C) from 0.0-30.0 parts by wt. of vinyl (co)polymer and/or polyalkylene terephthalate,

D) from 0.0-20.0 parts by wt. of at least one phosphorus-containing flameproofing agent,

E) from 0.0-40.0 parts by wt. of one or more additives,

wherein the sum of the parts by weight of components A) to E) adds up to 100 parts by weight,

wherein the content of free bisphenol A in the composition is not more than 70 ppm and is at least 0.5 ppm, and

wherein component B) is a graft polymer which has been precipitated under basic conditions and/or which is contaminated by base.

2. The moulding composition according to claim 1 , comprising:

A) from 51.0 to 99.5 parts by wt. of at least one aromatic polycarbonate,

B) from 0.5 to 49.0 parts by wt. of at least one graft polymer,

C) from 0.0-30.0 parts by wt. of vinyl (co)polymer and/or polyalkylene terephthalate,

E) from 0.0-40.0 parts by wt. of one or more additives,

wherein the sum of the parts by weight of components A) to E) adds up to 100 parts by weight, and

wherein the content of free bisphenol A in the composition is not more than 70 ppm and is at least 0.5 ppm, and

wherein the moulding composition is free from component D.

3. The moulding composition according to claim 1 , comprising:

A) from 61.0 to 95.0 parts by wt. of at least one aromatic polycarbonate,

B) from 0.5 to 20.0 parts by wt. of at least one graft polymer,

C) from 0.0 to 20.0 parts by wt. of vinyl (co)polymer and/or polyalkylene terephthalate,

D) from 1.0 to 20.0 parts by wt. of at least one phosphorus-containing flameproofing agent,

E) from 0.5 to 20.0 parts by wt. of one or more additives,

wherein the sum of the parts by weight of components A) to E) adds up to 100 parts by weight, and

wherein the content of free bisphenol A in the composition is not more than 70 ppm and is at least 0.5 ppm.

4. The moulding composition according to claim 1 , wherein said content of free bisphenol A in the composition is not more than 50 ppm and is at least 0.5 ppm.

5. The moulding composition according to claim 1 , wherein said content of free bisphenol A in the composition is not more than 30 ppm and is at least 0.5 ppm.

6. The moulding composition according to claim 1 , wherein said component A has a weight-average molecular weight M W of from 26,000 to 32,000 g/mol.

7. The moulding composition according to claim 1 , wherein said component A has an OH end group concentration of not more than 200 ppm.

8. The moulding composition according to claim 7 , wherein the moulding composition comprises no component D.

9. The moulding composition according to claim 1 , wherein said moulding composition comprises as component E), in addition to optional further additives, at least one stabilizer in a concentration of from 0.01 to 0.5 part by wt.

10. The moulding composition according to claim 1 , wherein said moulding composition comprises as component E), in addition to optional further additives, a fluorinated polyolefin in a concentration of from 0.05 to 5.0 parts by wt.

11. The moulding composition according to claim 1 , wherein the phosphorus-containing flameproofing agent (D) is present and comprises a flameproofing agent of formula (V)

wherein

R 1 , R 2 , R 3 and R 4 independently of each other denote in each case optionally halogenated C 1 to C 8 -alkyl, or C 5 to C 6 -cycloalkyl, C 6 to C 20 -aryl or C 7 to C 12 -aralkyl in each case optionally substituted by alkyl, optionally C 1 to C 4 -alkyl, and/or halogen, optionally chlorine, bromine,

n independently of each other denote 0 or 1

q denotes from 0.80 to 5.00 and

X denotes a mono- or polynuclear aromatic radical having from 6 to 30 C atoms, or a linear or branched aliphatic radical having from 2 to 30 C atoms, which can be substituted by OH and can comprise up to 8 ether bonds.

12. The moulding composition according to claim 11 , wherein X in formula (V) represents bisphenol A.

13. The moulding composition according to claim 1 , comprising a graft polymer of:

B.1) from 5 to 95 parts by wt. of a mixture of,

B.1.1) from 50 to 95 parts by wt. of styrene, α-methylstyrene, styrene substituted on the nucleus by methyl, C 1 -C 8 -alkyl methacrylate, C 1 -C 8 -alkyl acrylate, and/or mixtures thereof, and

B.1.2) from 5 to 50 parts by wt. of acrylonitrile, methacrylonitrile, C 1 -C 8 -alkyl methacrylates, C 1 -C 8 -alkyl acrylate, maleic anhydride, maleimides N-substituted by C 1 -C 4 -alkyl or phenyl and/or mixtures thereof on,

B.2) from 5 to 95 parts by wt. of a rubber-containing graft base.

14. The moulding composition according to claim 13 , wherein said rubber-containing graft base B.2 comprises one or more of diene rubbers, acrylate rubbers, silicone rubbers, silicone/acrylate composite rubbers and/or ethylene/propylene/diene rubbers.

15. A composition according to claim 1 , comprising as component E, at least one additive selected from the group consisting of flameproofing synergists, antidripping agents, lubricants and mould release agents, nucleating agents, stabilizers, antistatics, dyestuffs and pigments.

16. A shaped body produced from a moulding composition according to claim 1 .

17. The moulding composition according to claim 1 , wherein component B) is a graft polymer which has been precipitated under basic conditions.

18. The moulding composition according to claim 1 , wherein component B) is a graft polymer which is contaminated by base.

19. The moulding composition according to claim 2 , wherein component B) is a graft polymer which has been precipitated under basic conditions.

20. The moulding composition according to claim 2 , wherein component B) is a graft polymer which is contaminated by base.

Assignments (3)
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNOR NAME PREVIOUSLY RECORDED ON REEL 038301 FRAME 0001. ASSIGNOR(S) HEREBY CONFIRMS THE CHANGE OF NAME FROM BAYER MATERIALSCIENCE AG TO COVESTRO DEUTSCHLAND AG. Recorded Jun 13, 2016
From: BAYER MATERIALSCIENCE AG
To: COVESTRO DEUTSCHLAND AG
Reel/Frame 038966/0865 →
CHANGE OF NAME Recorded Mar 30, 2016
From: COVESTRO DEUTSCHLAND AG
To: COVESTRO DEUTSCHLAND AG
Reel/Frame 038301/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 6, 2014
From: ECKEL, THOMAS, DR; SEIDEL, ANDREAS, DR; HAEUSSLER, MARTIN; THUERMER, BURKHARD
To: BAYER MATERIALSCIENCE AG
Reel/Frame 031898/0637 →