IP Library Granted Patent US 9,263,734
Granted Patent B2
US 9,263,734 · App. 13/872,647 · Granted Feb 16, 2016

Multilayer-structured carbon material for nonaqueous electrolytic solution secondary battery negative electrode, negative electrode for nonaqueous secondary battery, lithium ion secondary battery, and process for producing multilayer-structured carbon material for nonaqueous electrolytic solution secondary battery negative electrode

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Quick Facts
Patent No.
US 9,263,734
App. No.
13/872,647
Granted
Feb 16, 2016
Kind
B2
Abstract

The present invention resolves the problem by using a multilayer-structured carbon material, as a nonaqueous electrolytic solution secondary battery negative electrode, which satisfies the following (a) and (b): (a) (Void fraction calculated from DBP oil absorption)/(Void fraction calculated from tapping density) is less than 1.01; and (b) Surface oxygen content (O/C) determined by X-ray photoelectron spectroscopy is 1.5 atomic % or more.

Claims (18)

1. A multilayer-structured carbon material for a nonaqueous electrolytic solution secondary battery negative electrode, which satisfies the following (a) and (b):

(a) (Void fraction calculated from DBP oil absorption)/(Void fraction calculated from tapping density) is less than 1.01; and

(b) Surface oxygen content (O/C) determined by X-ray photoelectron spectroscopy is 1.5 atomic % or more.

2. A multilayer-structured carbon material for a nonaqueous electrolytic solution secondary battery negative electrode, which comprises graphite particles and amorphous carbon that coats the surface of the graphite particles, and satisfies the following (a):

(a) (Void fraction calculated from DBP oil absorption)/(Void fraction calculated from tapping density) is less than 1.01.

3. A multilayer-structured carbon material for a nonaqueous electrolytic solution secondary battery negative electrode, which comprises graphite particles and graphite carbon that coats the surface of the graphite particles, and satisfies the following (a) and (b):

(a) (Void fraction calculated from DBP oil absorption)/(Void fraction calculated from tapping density) is less than 1.01; and

(b) Surface oxygen content (O/C) determined by X-ray photoelectron spectroscopy is 1.5 atomic % or more.

4. The multilayer-structured carbon material for a nonaqueous electrolytic solution secondary battery negative electrode according to claim 1 , wherein the DBP oil absorption is 75 ml/100 g or less and a Raman value R determined from Raman spectrometry is 0.15 or more.

5. The multilayer-structured carbon material for a nonaqueous electrolytic solution secondary battery negative electrode according to claim 1 , wherein a ratio of the number of particles of 3 μm or less observed on a flow particle image analyzer is 5% or more.

6. A negative electrode for a nonaqueous electrolytic solution secondary battery, comprising a current collector and an active material layer formed on the current collector, wherein the active material layer contains the multilayer-structured carbon material for a nonaqueous electrolytic solution secondary battery negative electrode according to claim 1 .

7. A lithium ion secondary battery, comprising: a positive electrode and a negative electrode capable of occluding and releasing lithium ion; and an electrolyte wherein the negative electrode is the negative electrode for a nonaqueous electrolytic solution secondary battery according to claim 6 .

8. A process for producing a multilayer-structured carbon material for a nonaqueous electrolytic solution secondary battery negative electrode, which comprises subjecting a multilayer-structured carbon raw material to a cracking treatment, wherein, in the cracking treatment, power per weight of the multilayer-structured carbon raw material is 50 W/kg or more and 3,000 W/kg or less; and

wherein the multilayer-structured carbon material satisfies the following (a) and (b);

(a) (Void fraction calculated from DBP oil absorption)/(Void fraction calculated from tapping density) is less than 1.01; and

(b) Surface oxygen content (O/C) determined by X-ray photoelectron spectroscopy is 1.5 atomic % or more.

9. The process for producing a multilayer-structured carbon material for a nonaqueous electrolytic solution secondary battery negative electrode according to claim 8 , wherein the cracking treatment is performed under an oxygen atmosphere.

10. The process for producing a multilayer-structured carbon material for a nonaqueous electrolytic solution secondary battery negative electrode according to claim 8 , wherein the cracking treatment is performed for a treatment time of 0.1 minutes to 120 minutes.

Assignments (3)
CHANGE OF NAME Recorded Sep 5, 2017
From: MITSUBISHI RAYON CO., LTD.
To: MITSUBISHI CHEMICAL CORPORATION
Reel/Frame 043750/0834 →
MERGER Recorded Sep 4, 2017
From: MITSUBISHI CHEMICAL CORPORATION
To: MITSUBISHI RAYON CO., LTD.
Reel/Frame 043750/0207 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 17, 2013
From: YOKOMIZO, MASAKAZU; FUSE, TOORU; SAITO, YOSUKE; FUJIWARA, MASASHI; KATO, AKIHIRO
To: MITSUBISHI CHEMICAL CORPORATION
Reel/Frame 030436/0476 →