Method and device to protect an ESP power supply from transient over-voltages on the power grid
View Patent ↗A power supply converter unit is disclosed, in particular for an electrostatic precipitator, converting the frequency of alternating input supply ( 1 ) to high frequency alternating output (Ua, Ub) by rectifying the alternating input supply ( 1 ) in a rectifier ( 12 ) to a direct current (Udc), which is converted to alternating-current in a full bridge inverter ( 13 ) in a H-bridge circuit with switches ( 48 ) controlled by a control unit ( 23 ). According to the invention on the input side of the rectifier ( 12 ) and/or in the direct current (Udc) section there is provided at least one overvoltage protection circuitry ( 34, 35, 37 - 39, 45 ). Furthermore the invention discloses a method of operation of such a power supply converter unit as well as uses of such a power supply converter unit.
1. A method for operation of a power supply converter unit for an electrostatic precipitator, comprising:
rectifying an alternating input supply to a direct current by using a rectifier and a link capacitor;
converting the direct current from the rectifier and link capacitor to an alternating current using a full bridge inverter in a H-bridge circuit with switches controllable by a control unit for alternating current entry into a resonant tank and transformer unit coupled to an output rectifier with an output side of the output rectifier coupled to electrodes of the electrostatic precipitator;
limiting a rate of rise of the direct current voltage using an overvoltage protection circuitry, comprising:
at least one inductor arranged in each phase of the alternating input supply or in each line of the direct current; and
at least two voltage limiting circuitries, with at least one of the at least two voltage limiting circuitries arranged on an input side of the at least one inductor and at least one of the at least two voltage limiting circuitries arranged on an output side of the at least one inductor, wherein the at least two voltage limiting circuitries comprise:
at least one voltage limiting circuitry limiting a maximum voltage between individual phases of the alternating input supply or between individual lines of the direct current; and
at least one further voltage limiting circuitry limiting a maximum voltage between the individual phases of the alternating input supply and a ground, or between the individual lines of the direct current and a ground;
measuring in real time the direct current voltage and/or current using a current and/or voltage sensor to obtain current and/or voltage measurements to detect overvoltage conditions; and
stopping a switching operation of insulated gate bipolar transistors in the H-bridge circuit by turning the insulated gate bipolar transistors switches of the H-bridge circuit to a blocking off-state using the control unit based on setting a lower threshold value higher than a calculated lower threshold value and setting an upper threshold value lower than a calculated upper threshold value, each calculated lower threshold value and calculated upper threshold value calculated based on a speed of a rate of change of the current and/or voltage sensor obtained current and/or voltage measurements
to double blocking capability of the H-bridge to protect the insulated gate bipolar transistors under the detected overvoltage conditions.
2. The method according to claim 1 , wherein turning the insulated gate bipolar transistors of the H-bridge circuit to a blocking off-state using the control unit is based on the current and/or voltage sensor obtained current and/or voltage measurements reaching the upper threshold value, or by reaching the lower threshold value, or by reaching a rate of change value indicating a risk for insulated gate bipolar transistors overvoltage failure.