IP Library Granted Patent US 9,283,511
Granted Patent B2
US 9,283,511 · App. 13/881,428 · Granted Mar 15, 2016

Composite materials for reversible CO

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Quick Facts
Patent No.
US 9,283,511
App. No.
13/881,428
Granted
Mar 15, 2016
Kind
B2
Abstract

Composite materials for carbon dioxide (C02) capture that include: (1) a mesoporous carbon source; and (2) an in situ polymerized polymer that is associated with the mesoporous carbon source, where the in situ polymerized polymer is selected from the group consisting of thiol-based polymers, amine-based polymers, and combinations thereof. Methods of making the composite materials for C02 capture include: (1) associating a mesoporous carbon source with monomers, where the monomers are selected from the group consisting of thiol-based monomers, amine-based monomers, and combinations thereof; and (2) polymerizing the monomers in situ to form said composite materials. Further embodiments of the present invention pertain to methods of capturing C02 from an environment by associating the environment with one or more of the aforementioned composite materials.

Claims (36)

1. A composite material for CO 2 capture comprising:

a) a mesoporous carbon source comprising a plurality of pores; and

b) an in situ polymerized polymer embedded within and inseparable from the plurality of pores of the mesoporous carbon source,

wherein the in situ polymerized polymer is selected from the group consisting of thiol-based polymers, amine-based polymers, and combinations thereof; and

wherein the composite material comprises a crystalline structure.

2. The composite material of claim 1 , wherein the mesoporous carbon source is selected from the group consisting of amorphous carbons, carbon black, hydroxide-treated carbon black, porous carbon black, activated carbons, and combinations thereof.

3. The composite material of claim 1 , wherein the mesoporous carbon source is derived from micron-sized or nanometer-sized carbon black particles that were treated with hydroxide.

4. The composite material of claim 3 , wherein the mesoporous carbon source comprises pores with diameters that range from about 5 nm to about 100 nm.

5. The composite material of claim 1 , wherein the mesoporous carbon source is CMK-3.

6. The composite material of claim 1 , wherein the in situ polymerized polymer comprises an amine-based polymer selected from the group consisting of polyethylenimines, polyvinylamines, polyaziridines, N-substituted polyaziridines, poly(N-vinylformamide), Jeffamines, and combinations thereof.

7. The composite material of claim 1 , wherein the in situ polymerized polymer comprises a thiol-based polymer selected from the group consisting of polyalkylthiols, polydialkylthiols, polyarylthiols, and combinations thereof.

8. A method of making a composite material for CO 2 capture, wherein the method comprises:

a) associating a mesoporous carbon source comprising a plurality of pores with monomers, wherein the monomers are selected from the group consisting of thiol-based monomers, amine-based monomers, and combinations thereof; and

b) polymerizing the monomers in situ to form at least one in situ polymerized polymer embedded within and inseparable from the plurality of pores of the mesoporous carbon source,

wherein the in situ polymerized polymer is selected from the group consisting of thiol-based polymers, amine-based polymers, and combinations thereof; and

wherein the composite material comprises a crystalline structure.

9. The method of claim 8 , further comprising a hydrolysis of the formed composite material.

10. The method of claim 8 , wherein the associating comprises mixing the mesoporous carbon source with the monomers.

11. The method of claim 8 , wherein the polymerizing comprises the addition of a catalyst to the monomers.

12. The method of claim 8 , wherein the monomers comprise amine-based monomers selected from the group consisting of 2-methyl-2-oxazoline, N-vinyl formamide, aziridine, and combinations thereof.

13. The method of claim 8 , wherein the monomers comprise thiol-based monomers selected from the group consisting of alkylthiols, dialkylthiols, arylthiols, thioepoxides, vinylthioacetates, and combinations thereof.

14. A method of capturing CO 2 from an environment, wherein the method comprises:

associating the environment with a composite material, wherein the composite material comprises:

a) a mesoporous carbon source comprising a plurality of pores, and

b) an in situ polymerized polymer embedded within and inseparable from the plurality of pores of the mesoporous carbon source,

wherein the in situ polymerized polymer is selected from the group consisting of thiol-based polymers, amine-based polymers, and combinations thereof; and

wherein the composite material comprises a crystalline structure.

15. The method of claim 14 , wherein the environment comprises at least one of an industrial gas stream or a natural gas stream.

16. The method of claim 14 , wherein the mesoporous carbon source is selected from the group consisting of amorphous carbons, carbon black, hydroxide-treated carbon black, activated carbons, and combinations thereof.

17. The method of claim 14 , wherein the in situ polymerized polymer comprises an amine-based polymer selected from the group consisting of polyethylenimines, polyvinylamines, polyaziridines, N-substituted polyaziridines, poly(N-vinylformamide), Jeffamines, and combinations thereof.

18. The method of claim 14 , wherein the in situ polymerized polymer comprises a thiol-based polymer selected from the group consisting of polyalkylthiols, polydialkylthiols, polyarylthiols, and combinations thereof.

19. The method of claim 14 , wherein the composite has a CO 2 absorption capacity from about 10% to about 100% of the composite weight.

20. The method of claim 14 , wherein the composite has a CO 2 absorption capacity of about 15% of the composite weight.

21. The composite material of claim 1 , wherein the in situ polymerized polymer comprises at least one of cross-linked polymers, branched polymers, and combinations thereof.

22. The method of claim 8 , wherein the in situ polymerized polymer comprises at least one of cross-linked polymers, branched polymers, and combinations thereof.

23. The method of claim 14 , wherein the in situ polymerized polymer comprises at least one of cross-linked polymers, branched polymers, and combinations thereof.

Assignments (10)
RELEASE OF SECURITY INTEREST IN PATENTS Recorded Jul 17, 2025
From: JPMORGAN CHASE BANK, N.A.
To: CHAMPIONX LLC; APERGY ESP SYSTEMS, LLC; APERGY BMCS ACQUISITION CORP; HARBISON-FISCHER, INC.; NORRIS RODS, INC.,; NORRIS RODS, INC.,; NORRISEAL-WELLMARK, INC.; PCS FERGUSON, INC.; QUARTZDYNE, INC.; US SYNTHETIC CORPORATION
Reel/Frame 072004/0019 →
RELEASE OF SECURITY INTEREST Recorded Jun 7, 2022
From: BANK OF AMERICA, N.A.
To: CHAMPIONX USA INC.
Reel/Frame 060304/0267 →
CONFIRMATORY LICENSE Recorded Oct 21, 2020
From: RICE UNIVERSITY
To: NAVY, SECRETARY OF THE UNITED STATES OF AMERICA
Reel/Frame 054588/0796 →
SECURITY INTEREST Recorded Jun 5, 2020
From: CHAMPIONX USA INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 053250/0001 →
SECURITY INTEREST Recorded Jun 5, 2020
From: CHAMPIONX USA INC.
To: BANK OF AMERICA, N.A.
Reel/Frame 052848/0368 →
CHANGE OF NAME Recorded Jun 1, 2020
From: NALCO COMPANY LLC
To: CHAMPIONX LLC
Reel/Frame 052800/0358 →
CHANGE OF NAME Recorded May 30, 2020
From: NALCO COMPANY
To: NALCO COMPANY LLC
Reel/Frame 052797/0794 →
CONFIRMATORY LICENSE Recorded Jan 2, 2020
From: RICE UNIVERSITY
To: NAVY, SECRETARY OF THE UNITED STATES OF AMERICA
Reel/Frame 051503/0101 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 25, 2013
From: TOUR, JAMES M.; HWANG, GARRY CHIH-CHAU
To: WILLIAM MARSH RICE UNIVERSITY
Reel/Frame 031669/0856 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 25, 2013
From: LOMEDA, JAY R.
To: NALCO COMPANY
Reel/Frame 031669/0407 →