IP Library Granted Patent US 9,184,440
Granted Patent B2
US 9,184,440 · App. 13/882,996 · Granted Nov 10, 2015

Electrodes and rechargeable batteries

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Quick Facts
Patent No.
US 9,184,440
App. No.
13/882,996
Granted
Nov 10, 2015
Kind
B2
Abstract

The present invention provides cathodes, methods of making cathodes, and electrochemical cells (e.g., batteries) that employ these cathodes having improved properties over traditional cathodes, methods, or electrochemical cells.

Claims (29)

1. A cathode for use in a rechargeable battery comprising:

a cathode active material comprising:

a stabilizing agent comprising a powder having a mean particle diameter of 200 nm or less; and

manganese,

wherein the powder comprises ZnO particles that are doped with from about 1 wt % to about 10 wt % of Al 2 O 3 by weight of the ZnO particles, and the powder optionally comprises ZrO 2 , SiO 2 , or any combination thereof.

2. The cathode of claim 1 , wherein the cathode active material comprises manganese, and the manganese comprises Mn, MnO, MnO 2 , Mn 2 O 3 , Mn 3 O 4 , Mn(OH) 2 , Mn(OH) 4 , MnO 2 (OH) 2 , Mn(OH) 3 , MnOOH, Mn(ONa) 2 , Mn(OK) 2 , Mn(OLi) 2 , Mn(ORb) 2 , MnOONa, MnOOK, MnOOLi, MnOORb, ZnFeMnO 2 , (MnFe) 2 O 3 , NiMnO 4 , any hydrate thereof, or any combination thereof.

3. The cathode of claim 1 , wherein the cathode active material comprises about 0.5 wt % or less of the stabilizing agent by weight of the active material.

4. The cathode of claim 2 , wherein the manganese is doped with a first dopant comprising Pb, B, Al, Ga, Zn, Ni, Pd, In, Ag, or any combination thereof.

5. The cathode of claim 2 , wherein the manganese is coated with a coating agent comprising Pb, B, Al, Ga, Zn, Ni, Pd, In, Ag, or any combination thereof.

6. An electrochemical cell comprising

a cathode comprising

a cathode active material comprising manganese and a stabilizing agent;

an anode comprising Zn; and

an electrolyte,

wherein the stabilizing agent comprises a powder having a mean particle diameter of 200 nm or less, the powder comprises ZnO particles that are doped with from about 1 wt % to about 10 wt % of Al 2 O 3 by weight of the ZnO particles, and the powder optionally comprises ZrO 2 particles, SiO 2 particles, or any combination thereof, and the manganese is associated with at least one particle of a stabilizing agent.

7. The cell of claim 6 , wherein the manganese comprises Mn, MnO, MnO 2 , Mn 2 O 3 , Mn 3 O 4 , Mn(OH) 2 , Mn(OH) 4 , MnO 2 (OH) 2 , Mn(OH) 3 , MnOOH, Mn(ONa) 2 , Mn(OK) 2 , Mn(OLi) 2 , Mn(ORb) 2 , MnOONa, MnOOK, MnOOLi, MnOORb, ZnFeMnO 2 , (MnFe) 2 O 3 , NiMnO 4 , any hydrate thereof, or any combination thereof.

8. The cell of claim 7 , wherein the manganese comprises a first dopant comprising Pb, B, Al, Ga, Zn, Ni, Pd, In, Ag, or any combination thereof.

9. The cell of claim 7 , wherein manganese is coated with a coating agent comprising Pb, B, Al, Ga, Zn, Ni, Pd, In, Ag, or any combination thereof.

10. A rechargeable battery comprising

a cathode comprising

a cathode active material comprising manganese and a stabilizing agent;

an anode comprising zinc; and

an electrolyte,

wherein the stabilizing agent comprises a powder having a mean particle diameter of 100 nm or less, the powder comprises ZnO particles that are doped with from about 1 wt % to about 10 wt % of Al 2 O 3 by weight of the ZnO particles, and the powder optionally comprises ZrO 2 particles, SiO 2 particles, or any combination thereof.

11. The rechargeable battery of claim 10 , wherein the manganese comprises Mn, MnO, MnO 2 , Mn 2 O 3 , Mn 3 O 4 , Mn(OH) 2 , Mn(OH) 4 , MnO 2 (OH) 2 , Mn(OH) 3 , MnOOH, Mn(ONa) 2 , Mn(OK) 2 , Mn(OLi) 2 , Mn(ORb) 2 , MnOONa, MnOOK, MnOOLi, MnOORb, ZnFeMnO 2 , (MnFe) 2 O 3 , NiMnO 4 , any hydrate thereof, or any combination thereof.

12. The rechargeable battery of claim 10 , wherein the cathode active material comprises about 7 wt % or less of the stabilizing agent.

13. The rechargeable battery of claim 10 , wherein the manganese is doped with a first dopant comprising Pb, B, Al, Ga, Zn, Ni, Pd, In, Ag, or any combination thereof.

14. The rechargeable battery of claim 10 , wherein the manganese is coated with a coating agent comprising Pb, B, Al, Ga, Zn, Ni, Pd, In, Ag, or any combination thereof.

15. The rechargeable battery of claim 10 , wherein the manganese is doped with a first dopant comprising Ga, and the manganese is coated with a coating agent comprising Pb.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 15, 2021
From: ZPOWER, LLC
To: RIOT ENERGY, INC.
Reel/Frame 056868/0403 →
ASSIGNMENT OF INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded May 27, 2020
From: MIDCAP FINANCIAL TRUST
To: Z BATTERY DIP LENDERS, LLC
Reel/Frame 052768/0010 →
SECURITY INTEREST Recorded Jul 16, 2019
From: ZPOWER, LLC
To: MIDCAP FINANCIAL TRUST, AS AGENT
Reel/Frame 049771/0358 →
SECURITY INTEREST Recorded Jan 22, 2018
From: ZPOWER, LLC
To: MIDCAP FINANCIAL TRUST, AS AGENT
Reel/Frame 044684/0631 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 7, 2013
From: ORTEGA, JEFFREY V.; ADAMSON, GEORGE W.
To: ZPOWER, LLC
Reel/Frame 030565/0780 →