IP Library Granted Patent US 9,260,314
Granted Patent B2
US 9,260,314 · App. 13/887,986 · Granted Feb 16, 2016

Methods and systems for utilizing waste sources of metal oxides

Inventors: Brent Constantz (Portola Valley, CA); Paulo J. M. Monteiro (El Cerrito, CA); Sidney Omelon (Ontario, CA); Miguel Fernandez (San Jose, CA); Kasra Farsad (San Jose, CA); Katharine Geramita (Seattle, WA); Karin Yaccato (San Francisco, CA)
Assignee: Calera Corporation
C01F11/181C01F5/24C04B7/436C04B14/28B01D2257/504C01P2002/72C01P2002/82C01P2002/88C01P2004/03C01P2004/61C01P2006/12C04B2290/20Y02P40/123Y02P40/18
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Quick Facts
Patent No.
US 9,260,314
App. No.
13/887,986
Granted
Feb 16, 2016
Kind
B2
Abstract

Methods are provided for producing a composition comprising carbonates, wherein the methods comprise utilizing waste sources of metal oxides. An aqueous solution of divalent cations, some or all of which are derived from a waste source of metal oxides, may be contacted with CO2 and subjected to precipitation conditions to provide compositions comprising carbonates. In some embodiments, a combustion ash is the waste source of metal oxides for the aqueous solution containing divalent cations. In some embodiments, a combustion ash is used to provide a source of proton-removing agents, divalent cations, silica, metal oxides, or other desired constituents or a combination thereof.

Claims (19)

1. A method comprising:

a) contacting an aqueous solution with metal oxide comprising CaO wherein the metal oxide provides proton-removing agent upon hydration of the CaO in the aqueous solution, wherein the metal oxide is slag, and wherein the aqueous solution further comprises a supplemental proton removing agent comprising ammonia;

b) charging the aqueous solution with carbon dioxide from an industrial process; and

c) subjecting the aqueous solution to precipitation conditions favoring precipitation of precipitation material comprising aragonite, vaterite, or mixture thereof.

2. The method of claim 1 , wherein the metal oxide and the carbon dioxide are from the same industrial process.

3. The method of claim 1 , wherein contacting the aqueous solution with the metal oxide occurs prior to charging the aqueous solution with the carbon dioxide.

4. The method of claim 1 , wherein the carbon dioxide further comprises SO x , NO x , mercury, or any combinations thereof.

5. The method of claim 1 , wherein the carbon dioxide is flue gas from a coal fired power plant or flue gas from cement plant.

6. The method of claim 1 , wherein the slag is blast furnace slag, electric arc slag, steel slag, copper slag, nickel slag, phosphorus slag, or combinations thereof.

7. The method of claim 1 , wherein the slag is steel slag.

8. The method of claim 1 , wherein the metal oxide provides divalent cations comprising calcium ions, magnesium ions, or combinations thereof, for producing the precipitation material.

9. The method of claim 1 , wherein the metal oxide further provides silica, alumina, ferric oxide, or a combination thereof.

10. The method of claim 1 , wherein the aqueous solution comprises brine, seawater, or freshwater.

11. The method of claim 1 , wherein the precipitation material further comprises MgCO 3 .

12. The method of claim 1 , wherein the precipitation material further comprises bicarbonate.

13. The method of claim 1 , further comprising processing the precipitation material to form a building material selected from the group consisting of hydraulic cement, pozzolanic cement, and aggregate.

14. The method of claim 1 , wherein the precipitation conditions are selected from the group consisting of temperature, pH, additive, ion ratio, rate of precipitation, mixing rate, form of agitation, presence of seed crystal, catalyst, membrane, or substrate, and combinations thereof.

15. The method of claim 1 , further comprising separating the precipitation material from the supernatant.

16. The method of claim 1 , further comprising drying the precipitation material.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 17, 2019
From: CALERA CORPORATION
To: ARELAC, INC.
Reel/Frame 050398/0562 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 9, 2013
From: CONSTANTZ, BRENT; MONTEIRO, PAULO J.M.; OMELON, SIDNEY; FERNANDEZ, MIGUEL; FARSAD, KASRA; GERAMITA, KATHARINE; YACCATO, KARIN
To: CALERA CORPORATION
Reel/Frame 030757/0523 →
Continuity (16)
Continuation 12788735 · May 27, 2010
Division 12486692 · Jun 17, 2009
Continuation In Part 12344019 · Dec 24, 2008
Continuation In Part 12344019 · Dec 24, 2008
Continuation In Part PCTUS2008088242 · Dec 23, 2008
Continuation In Part PCTUS2008088246 · Dec 23, 2008
Provisional Application 61121872 · Dec 11, 2008
Provisional Application 61101626 · Sep 30, 2008
Provisional Application 61088347 · Aug 13, 2008
Provisional Application 61088340 · Aug 12, 2008
Provisional Application 61082766 · Jul 22, 2008
Provisional Application 61079790 · Jul 10, 2008
Provisional Application 61073319 · Jun 17, 2008
Provisional Application 61057173 · May 29, 2008
Provisional Application 61017405 · Dec 28, 2007
Related Publication 20130243674A1 · Sep 19, 2013