Decomposable pumpdown ball for downhole plugs
View Patent ↗A plug for isolating a wellbore. The plug can include a body having a first end and a second end, at least one malleable element disposed about the body, at least one slip disposed about the body, at least one conical member disposed about the body, and an insert secured to an inner surface of the body proximate the second end of the body. The insert can be adapted to receive a setting tool that enters the body through the first end thereof. The insert can include a passageway extending therethrough. The insert can be adapted to release the setting tool when exposed to a predetermined axial force, thereby providing a flow passage through the insert and the body. At least one of the body and the insert can be adapted to receive an impediment that restricts fluid flow in at least one direction through the body, wherein the impediment comprises one or more decomposable materials.
1. A plug for isolating a wellbore, comprising:
a body having a first end and a second end;
at least one malleable element disposed about the body;
at least one slip disposed about the body;
at least one conical member disposed about the body; and
an insert secured to an inner surface of the body proximate the second end of the body and adapted to receive a setting tool that enters the body through the first end thereof, wherein:
the insert has a passageway extending therethrough;
the insert is adapted to release the setting tool when exposed to a predetermined axial force, thereby providing a flow passage through the insert and the body; and
at least one of the body and the insert is adapted to receive an impediment that restricts fluid flow in at least one direction through the body, wherein the impediment comprises one or more decomposable materials.
2. The plug of claim 1 , wherein the outer surface of the insert has a larger diameter and a smaller diameter forming a shoulder therebetween, the shoulder adapted to anchor the insert within the body.
3. The plug of claim 1 , wherein the first and second ends of the body each comprise anti-rotation features formed thereon, and the anti-rotation features of the first and second ends of the body are complementary and adapted to engage each other when two plugs are located in series, preventing relative rotation therebetween.
4. The plug of claim 1 , wherein the impediment is a ball.
5. The plug of claim 1 , wherein the predetermined axial force to release the setting tool is less than an axial force required to break the body.
6. The plug of claim 1 , wherein the decomposable material comprises one or more aliphatic polyesters.
7. The plug of claim 6 , wherein the one or more aliphatic polyesters is selected from the group consisting of: polyglycolic acid, polylactic acid, and a copolymer containing a repeating unit derived from a reaction product of glycolic acid and lactic acid.
8. The plug of claim 6 , wherein the aliphatic polyester comprises polyglycolic acid.
9. The plug of claim 6 , wherein the aliphatic polyester comprises a homopolymer containing a repeating unit derived from glycolic acid in an amount of at least 50 wt %, based on the total weight of the aliphatic polyester.
10. The plug of claim 6 , wherein the aliphatic polyester comprises a homopolymer containing a repeating unit derived from lactic acid in an amount of at least 50 wt %, based on the total weight of the aliphatic polyester.
11. The plug of claim 6 , wherein the aliphatic polyester comprises a copolymer containing a repeating unit derived from a reaction product of glycolic acid and lactic acid in an amount of at least 50 wt %, based on the total weight of the aliphatic polyester.
12. The plug of claim 1 , wherein the decomposable material at least partially decomposes, degrades, degenerates, melts, combusts, softens, decays, breaks up, breaks down, dissolves, disintegrates, breaks, or dissociates when exposed to one or more predetermined triggers, and wherein the predetermined trigger comprises heating the decomposable material to a temperature of about 200° F. or more.
13. The plug of claim 1 , wherein the decomposable material at least partially decomposes, degrades, degenerates, melts, combusts, softens, decays, breaks up, breaks down, dissolves, disintegrates, breaks, or dissociates when exposed to one or more predetermined triggers, and wherein the predetermined trigger comprises contacting the decomposable material with water.
14. The plug of claim 1 , wherein the decomposable material at least partially decomposes, degrades, degenerates, melts, combusts, softens, decays, breaks up, breaks down, dissolves, disintegrates, breaks, or dissociates, when exposed to one or more predetermined triggers, and wherein the predetermined trigger comprises contacting the decomposable material with one or more acids, one or more bases, or one or more neutral compounds.
15. A plug for isolating a wellbore, comprising:
a body having a first end and a second end;
at least one sealing element disposed about the body;
at least one slip disposed about the body;
at least one conical member disposed about the body; and
an insert secured to an inner surface of the body, proximate the second end of the body, the insert adapted to receive a setting tool that enters the body through the first end thereof, wherein:
the insert has a passageway extending therethrough,
the insert is adapted to release the setting tool when exposed to a predetermined axial force, thereby providing a flow passage through the insert and the body, and
at least one of the body and the insert is adapted to receive an impediment that restricts fluid flow in at least one direction through the body, wherein the impediment comprises one or more decomposable materials.
16. The plug of claim 15 , wherein the impediment is a ball.
17. The plug of claim 16 , wherein the decomposable material comprises one or more polyglycolic acids, polylactic acids, or any combination thereof.
18. A plug for isolating a wellbore, comprising:
a body having a first end and a second end;
at least one sealing element disposed about the body;
at least one slip disposed about the body;
at least one conical member disposed about the body; and
an insert disposed within an inner surface of the body, proximate the second end of the body, wherein:
the insert has a passageway extending therethrough,
the passageway of the insert is adapted to receive an impediment that restricts fluid flow in at least one direction through the body, wherein the impediment comprises one or more decomposable materials,
the insert is adapted to engage a setting tool, and
the insert is adapted to release the setting tool when exposed to a predetermined axial force, thereby providing a flow passage through the insert and the body.
19. The plug of claim 18 , wherein the impediment is a ball, and wherein the decomposable material comprises one or more aliphatic polyesters selected from the group consisting of: polyglycolic acid, polylactic acid, and a copolymer containing a repeating unit derived from a reaction product of glycolic acid and lactic acid.
20. The plug of claim 18 , wherein the impediment is a flapper member, and wherein the decomposable material comprises one or more aliphatic polyesters selected from the group consisting of: polyglycolic acid, polylactic acid, and a copolymer containing a repeating unit derived from a reaction product of glycolic acid and lactic acid.