IP Library Granted Patent US 9,263,743
Granted Patent B2
US 9,263,743 · App. 13/893,834 · Granted Feb 16, 2016

Electrode, secondary battery, battery pack, electric vehicle, electric power storage system, electric power tool, and electronic apparatus

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Quick Facts
Patent No.
US 9,263,743
App. No.
13/893,834
Granted
Feb 16, 2016
Kind
B2
Abstract

(A) A cathode active material of a cathode includes a lithium phosphate compound represented by Li a M1 b PO 4 (M is Fe and the like, 0≦a≦2, b≦1). (B) Fine pore distribution of the cathode measured by a mercury intrusion method indicates a peak P 1 in a range where a pore diameter is equal to or more than about 0.01 micrometers and less than about 0.15 micrometers, and indicates a peak P 2 in a range where the pore diameter is from about 0.15 micrometers to about 0.9 micrometers both inclusive. (C) A ratio I 2 /I 1 between intensity I 1 of the peak P 1 and intensity I 2 of the peak P 2 is from about 0.5 to about 20 both inclusive. (D) Porosity of the cathode is from about 30 percent to about 50 percent both inclusive.

Claims (89)

1. A secondary battery comprising:

a cathode;

an anode; and

an electrolytic solution, wherein:

(A) the cathode includes a cathode active material, and the cathode active material includes a lithium phosphate compound represented by a following Formula (1),

(B) fine pore distribution of the cathode measured by a mercury intrusion method indicates a peak P 1 in a range where a pore diameter is equal to or more than about 0.01 micrometers and less than about 0.15 micrometers, and indicates a peak P 2 in a range where the pore diameter is from about 0.15 micrometers to about 0.9 micrometers both inclusive,

(C) a ratio I 2 /I 1 between intensity I 1 of the peak P 1 and intensity I 2 of the peak P 2 is from about 0.5 to about 20 both inclusive, and

(D) porosity of the cathode is from about 30 percent to about 50 percent both inclusive,

Li a M1 b PO 4   (1),

where M1 is at least one selected from the group consisting of: Fe, Mn, Mg, Ni, Co, Al, W, Nb, Ti, Si, Cr, Cu, and Zn; and a and b satisfy 0≦a≦2 and b≦1.

2. The secondary battery according to claim 1 , wherein the lithium phosphate compound is a compound represented by a following Formula (2),

Li c Fe d M2 e PO 4   (2)

where M2 is at least one selected from the group consisting of: Mn, Mg, Ni, Co, Al, W, Nb, Ti, Si, Cr, Cu, and Zn; and c, d, and e satisfy 0≦c≦2, 0<d≦1, 0≦e<1, and d+e≦1.

3. The secondary battery according to claim 1 , wherein:

the lithium phosphate compound includes secondary particles that are each an aggregate of a plurality of primary particles,

an average particle diameter (D50) of the primary particles is from about 0.05 micrometers to about 2 micrometers both inclusive, and

an average particle diameter (D50) of the secondary particles is from about 1 micrometer to about 30 micrometers both inclusive.

4. The secondary battery according to claim 3 , wherein:

an electrically-conductive layer is provided on at least part of surfaces of the primary particles, and

the electrically-conductive layer includes a carbon material.

5. The secondary battery according to claim 1 , wherein:

the cathode includes a cathode binder,

a content of the cathode active material is at least about 80 weight percent with respect to a total content of the cathode active material and the cathode binder, and

a content of the cathode binder is less than or equal to about 20 weight percent with respect to the total content of the cathode active material and the cathode binder.

6. The secondary battery according to claim 1 , wherein:

the cathode includes a cathode binder and a cathode electric conductor,

a content of the cathode active material is at least about 80 weight percent with respect to a total content of the cathode active material, the cathode binder, and the cathode electric conductor,

a content of the cathode binder is less than or equal to about 10 weight percent with respect to the total content of the cathode active material, the cathode binder, and the cathode electric conductor, and

a content of the cathode electric conductor is less than or equal to about 10 weight percent with respect to the total content of the cathode active material, the cathode binder, and the cathode electric conductor.

7. The secondary battery according to claim 1 , wherein the secondary battery is a lithium ion secondary battery.

8. An electrode comprising an active material, wherein:

(A) the active material includes a lithium phosphate compound represented by a following Formula (1),

(B) fine pore distribution measured by a mercury intrusion method indicates a peak P 1 in a range where a pore diameter is equal to or more than about 0.01 micrometers and less than about 0.15 micrometers, and indicates a peak P 2 in a range where the pore diameter is from about 0.15 micrometers to about 0.9 micrometers both inclusive,

(C) a ratio I 2 /I 1 between intensity I 1 of the peak P 1 and intensity I 2 of the peak P 2 is from about 0.5 to about 20 both inclusive, and

(D) porosity is from about 30 percent to about 50 percent both inclusive,

Li a M1 b PO 4   (1),

where M1 is at least one selected from the group consisting of: Fe, Mn, Mg, Ni, Co, Al, W, Nb, Ti, Si, Cr, Cu, and Zn; and a and b satisfy 0≦a≦2 and b≦1.

9. A battery pack comprising:

a secondary battery;

a control section configured to control a used state of the secondary battery; and

a switch section configured to switch the used state of the secondary battery according to an instruction of the control section, wherein:

the secondary battery includes: a cathode, an anode, and an electrolytic solution,

(A) the cathode includes a cathode active material, and the cathode active material includes a lithium phosphate compound represented by a following Formula (1),

(B) fine pore distribution of the cathode measured by a mercury intrusion method indicates a peak P 1 in a range where a pore diameter is equal to or more than about 0.01 micrometers and less than about 0.15 micrometers, and indicates a peak P 2 in a range where the pore diameter is from about 0.15 micrometers to about 0.9 micrometers both inclusive,

(C) a ratio I 2 /I 1 between intensity I 1 of the peak P 1 and intensity I 2 of the peak P 2 is from about 0.5 to about 20 both inclusive, and

(D) porosity of the cathode is from about 30 percent to about 50 percent both inclusive,

Li a M1 b PO 4   (1),

where M1 is at least one selected from the group consisting of: Fe, Mn, Mg, Ni, Co, Al, W, Nb, Ti, Si, Cr, Cu, and Zn; and a and b satisfy 0≦a≦2 and b≦1.

10. An electric vehicle comprising:

a secondary battery;

a conversion section configured to convert electric power supplied from the secondary battery into drive power;

a drive section configured to operate according to the drive power; and

a control section configured to control a used state of the secondary battery, wherein:

the secondary battery includes a cathode, an anode, and an electrolytic solution,

(A) the cathode includes a cathode active material, and the cathode active material includes a lithium phosphate compound represented by a following Formula (1),

(B) fine pore distribution of the cathode measured by a mercury intrusion method indicates a peak P 1 in a range where a pore diameter is equal to or more than about 0.01 micrometers and less than about 0.15 micrometers, and indicates a peak P 2 in a range where the pore diameter is from about 0.15 micrometers to about 0.9 micrometers both inclusive,

(C) a ratio I 2 /I 1 between intensity I 1 of the peak P 1 and intensity I 2 of the peak P 2 is from about 0.5 to about 20 both inclusive, and

(D) porosity of the cathode is from about 30 percent to about 50 percent both inclusive,

Li a M1 b PO 4   (1),

where M1 is at least one selected from the group consisting of: Fe, Mn, Mg, Ni, Co, Al, W, Nb, Ti, Si, Cr, Cu, and Zn; and a and b satisfy 0≦a≦2 and b≦1.

11. An electric power storage system comprising:

a secondary battery;

one or more electric devices supplied with electric power from the secondary battery; and

a control section configured to control the supplying of the electric power from the secondary battery to the one or more electric devices, wherein:

the secondary battery includes a cathode, an anode, and an electrolytic solution,

(A) the cathode includes a cathode active material, and the cathode active material includes a lithium phosphate compound represented by a following Formula (1),

(B) fine pore distribution of the cathode measured by a mercury intrusion method indicates a peak P 1 in a range where a pore diameter is equal to or more than about 0.01 micrometers and less than about 0.15 micrometers, and indicates a peak P 2 in a range where the pore diameter is from about 0.15 micrometers to about 0.9 micrometers both inclusive,

(C) a ratio I 2 /I 1 between intensity I 1 of the peak P 1 and intensity I 2 of the peak P 2 is from about 0.5 to about 20 both inclusive, and

(D) porosity of the cathode is from about 30 percent to about 50 percent both inclusive,

Li a M1 b PO 4   (1),

where M1 is at least one selected from the group consisting of: Fe, Mn, Mg, Ni, Co, Al, W, Nb, Ti, Si, Cr, Cu, and Zn; and a and b satisfy 0≦a≦2 and b≦1.

12. An electric power tool comprising:

a secondary battery; and

a movable section being supplied with electric power from the secondary battery, wherein:

the secondary battery includes a cathode, an anode, and an electrolytic solution,

(A) the cathode includes a cathode active material, and the cathode active material includes a lithium phosphate compound represented by a following Formula (1),

(B) fine pore distribution of the cathode measured by a mercury intrusion method indicates a peak P 1 in a range where a pore diameter is equal to or more than about 0.01 micrometers and less than about 0.15 micrometers, and indicates a peak P 2 in a range where the pore diameter is from about 0.15 micrometers to about 0.9 micrometers both inclusive,

(C) a ratio I 2 /I 1 between intensity I 1 of the peak P 1 and intensity I 2 of the peak P 2 is from about 0.5 to about 20 both inclusive, and

(D) porosity of the cathode is from about 30 percent to about 50 percent both inclusive,

Li a M1 b PO 4   (1),

where M1 is at least one selected from the group consisting of: Fe, Mn, Mg, Ni, Co, Al, W, Nb, Ti, Si, Cr, Cu, and Zn; and a and b satisfy 0≦a≦2 and b≦1.

13. An electronic apparatus comprising a secondary battery as an electric power supply source, wherein:

the secondary battery includes a cathode, an anode, and an electrolytic solution,

(A) the cathode includes a cathode active material, and the cathode active material includes a lithium phosphate compound represented by a following Formula (1),

(B) fine pore distribution of the cathode measured by a mercury intrusion method indicates a peak P 1 in a range where a pore diameter is equal to or more than about 0.01 micrometers and less than about 0.15 micrometers, and indicates a peak P 2 in a range where the pore diameter is from about 0.15 micrometers to about 0.9 micrometers both inclusive,

(C) a ratio I 2 /I 1 between intensity I 1 of the peak P 1 and intensity I 2 of the peak P 2 is from about 0.5 to about 20 both inclusive, and

(D) porosity of the cathode is from about 30 percent to about 50 percent both inclusive,

Li a M1 b PO 4   (1),

where M1 is at least one selected from the group consisting of: Fe, Mn, Mg, Ni, Co, Al, W, Nb, Ti, Si, Cr, Cu, and Zn; and a and b satisfy 0≦a≦2 and b≦1.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 22, 2018
From: TOHOKU MURATA MANUFACTURING CO., LTD
To: MURATA MANUFACTURING CO., LTD.
Reel/Frame 045103/0835 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 22, 2018
From: SONY CORPORATION
To: TOHOKU MURATA MANUFACTURING CO.,LTD
Reel/Frame 045104/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 17, 2013
From: MATSUSHITA, TADASHI; MATSUI, TAKAAKI; ISHII, TAKEHIKO
To: SONY CORPORATION
Reel/Frame 030436/0785 →