IP Library Granted Patent US 9,631,840
Granted Patent B2
US 9,631,840 · App. 13/895,117 · Granted Apr 25, 2017

Single axis solar tracking system

Inventor: Ronald P. Corio (Albuquerque, NM)
F24J2/541F24J2/38F24J2/4607F24J2/526F24J2/542F24J2/5413F24J2002/5451F24J2002/5462F24J2002/5468F24J2002/5482F24J2002/5496Y02B10/20Y02E10/47
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Quick Facts
Patent No.
US 9,631,840
App. No.
13/895,117
Granted
Apr 25, 2017
Kind
B2
Abstract

A solar tracking system with a plurality of tracking assemblies moved by a single motor. A method and system that prevents overloading the motor or tripping a circuit breaker due to an obstructed or impeded tracker includes sensing movement of the tracker assemblies and entering into obstruction clearing modes. Obstruction clearing mode 1 (OCM 1 ) is a high frequency adjustable mode that prompts movement for an adjustable period of time. If movement commences, the system returns to a normal mode. If there is no movement, the system enters into an obstruction clearing mode 2 (OCM 2 ) with is an adjustable lower frequency series of attempts. If there is no movement, no further attempts are made. Each of these steps are monitored and controlled remotely. There are two types of secure connections for drivelines, torque tubes or affixing driveline linkages for high torque conditions.

Claims (24)

1. A method of adjusting a duration and frequency of obstruction clearing modes to a motor of a linked tracker system for driving a plurality of individual solar tracker assemblies with the motor, the method comprising the steps of:

a) providing a communication system between an onboard controller on each tracker assembly and a remote supervisory control and data acquisition (SCADA);

b) sending a prompt to the motor to move the tracker assemblies towards the sun;

c) sensing whether the tracker assemblies are moving towards the sun;

d) entering into a first obstruction clearing mode, OCM 1 , if the tracker assemblies are not moving towards the light source, the OCM 1 comprising an OCM 1 time period for an impeded condition of the tracker assembly to clear, wherein the OCM 1 comprises an adjustable high frequency series of independent prompts to the tracker assemblies to move towards the sun;

e) entering into a second obstruction clearing mode, OCM 2 , if the tracker assemblies are not moving after the OCM 1 time period, the OCM 2 comprising an OCM 2 time period for the impeded condition of the tracker assembly to clear, wherein the OCM 2 comprises an adjustable low frequency series of independent prompts to the tracker assemblies to move towards the sun; and

f) ceasing movement attempts if the tracker assemblies are not moving towards the sun after an OCM 2 time period.

2. The method of claim 1 wherein the step of providing a communication system comprises remotely monitoring the movement, prompting movement of the tracker assemblies and commanding the tracker assemblies to enter the OCM 1 or OCM 2 modes.

3. The method of claim 1 wherein the step of monitoring movement of the tracker assemblies comprises a member from the group consisting of measuring clutch slippage, a movement sensor and measuring power consumed by the motor.

4. The method of claim 1 further comprising entering into a normal mode if the tracker assemblies move correctly during the OCM 1 or OCM 2 modes.

5. The method of claim 1 further comprising the step of notifying maintenance personnel of a malfunction condition after the OCM 2 time period.

6. The method of claim 1 further comprising removing power to the motor in between attempts to move the tracker assemblies during the OCM 1 mode and OCM 2 mode.

7. A system for adjusting the duration and frequency of obstruction clearing modes to a motor of a linked tracker system for driving a plurality of individual solar tracker assemblies with the motor, comprising:

a remote supervisory control and data acquisition, SCADA, configured to command and communicate with a programmable logic control, PLC;

a communication system between the PLC on each tracker assembly and the SCADA;

a command sent by SCADA to the PLC to prompt the motor to move the tracker assemblies;

a sensor configured to sense whether the tracker assemblies are moving towards the sun;

the PLC configured to enter into a first obstruction clearing mode, OCM 1 , if the tracker assemblies are not moving towards the sun, the OCM 1 comprising an OCM 1 time period for an impeded condition of the tracker to clear, wherein the OCM 1 comprises an adjustable high frequency series of independent prompts to the tracker assemblies to move towards the sun, via command from the SCADA;

the PLC further configured to enter into a second obstruction clearing mode, OCM 2 , if the tracker assemblies are not moving after the OCM 1 time period, the OCM 2 comprising an OCM 2 time period for the impeded condition of the tracker assembly to clear, wherein the OCM 2 comprises an adjustable low frequency series of independent prompts to the tracker assemblies to move towards the sun, via command from the SCADA; and

the PLC further configured to cease movement attempts if the tracker assemblies are not moving towards the light source after an OCM 2 time period, via command from the SCADA.

8. The system of claim 7 wherein the SCADA is configured to remotely monitor the movement of the tracker assemblies.

9. The system of claim 7 wherein the sensor for monitoring movement of the tracker assemblies comprises a member from the group consisting of a sensor for measuring clutch slippage, a movement sensor and a sensor for measuring power consumed by the motor.

10. The system of claim 7 further comprises the PLC being configured to enter into a normal mode if the tracker assemblies move correctly during the OCM 1 or OCM 2 modes.

11. The system of claim 7 further comprises the SCADA being configured to notify maintenance personnel of a malfunction condition after the OCM 2 time period.

Assignments (7)
RELEASE OF SECURITY INTEREST Recorded Oct 14, 2020
From: WELLS FARGO BANK, NATIONAL ASSOCIATION
To: ARRAY TECHNOLOGIES, INC.; ARRAY TECHNOLOGIES PATENT HOLDING CO., LLC
Reel/Frame 054055/0600 →
SECURITY INTEREST Recorded Oct 14, 2020
From: ARRAY TECHNOLOGIES, INC.
To: GOLDMAN SACHS BANK USA, AS ADMINISTRATIVE AGENT AND COLLATERAL AGENT
Reel/Frame 054055/0607 →
RELEASE OF SECURITY INTEREST IN PATENTS Recorded Feb 13, 2020
From: CERBERUS BUSINESS FINANCE, LLC
To: ARRAY TECHNOLOGIES, INC.
Reel/Frame 051925/0061 →
ASSIGNMENT OF SECURITY INTEREST IN PATENT COLLATERAL Recorded Aug 24, 2018
From: JEFFERIES FINANCE LLC
To: CERBERUS BUSINESS FINANCE, LLC
Reel/Frame 046936/0947 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 8, 2017
From: CORIO, RONALD P.
To: ARRAY TECHNOLOGIES, INC.
Reel/Frame 041498/0182 →
SECURITY INTEREST Recorded Jul 21, 2016
From: ARRAY TECHNOLOGIES, INC.; ARRAY TECHNOLOGIES PATENT HOLDING CO., LLC
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 039206/0186 →
GRANT OF SECURITY INTEREST IN UNITED STATES PATENTS Recorded Jul 11, 2016
From: ARRAY TECHNOLOGIES, INC.
To: JEFFERIES FINANCE LLC, AS COLLATERAL AGENT
Reel/Frame 039308/0973 →
Continuity (3)
Continuation In Part 12137764 · Jun 12, 2008
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