IP Library Granted Patent US 9,147,792
Granted Patent B2
US 9,147,792 · App. 13/897,915 · Granted Sep 29, 2015

Method of providing chloride treatment for a photovoltaic device and a chloride treated photovoltaic device

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Quick Facts
Patent No.
US 9,147,792
App. No.
13/897,915
Granted
Sep 29, 2015
Kind
B2
Abstract

A method of manufacturing a photovoltaic device including depositing a cadmium telluride layer onto a substrate; treating the cadmium telluride layer with a compound comprising chlorine and an element from Groups 1-11, zinc, mercury, or copernicium or a combination thereof; and annealing the cadmium telluride layer. A chloride-treated photovoltaic device.

Claims (18)

1. A method of manufacturing a photovoltaic device, the method comprising:

depositing a cadmium telluride layer over a substrate;

treating the cadmium telluride layer with a chloride compound comprising chlorine and one or more elements selected from the group consisting of an element from Groups 1-11, zinc, mercury and copernicium, wherein the cadmium telluride layer is treated during at least a portion of cadmium telluride deposition;

annealing the cadmium telluride layer; and

following cadmium telluride deposition, depositing a semiconductor reflector layer over the cadmium telluride layer.

2. The method of claim 1 , wherein the chloride compound reduces erosion of the semiconductor reflector layer compared to a cadmium chloride treatment of the cadmium telluride layer.

3. The method of claim 1 , wherein the semiconductor reflector layer comprises zinc telluride.

4. The method of claim 1 , wherein the cadmium telluride layer is annealed after the cadmium telluride layer is treated.

5. The method of claim 1 , wherein the cadmium telluride layer is annealed during at least a portion of the treatment step.

6. The method of claim 1 , wherein the chloride compound comprises manganese chloride.

7. The method of claim 1 , wherein the chloride compound comprises magnesium chloride.

8. The method of claim 1 , wherein the cadmium telluride layer is annealed at a temperature from about 350° C. to about 750° C.

9. The method of claim 8 , wherein the cadmium telluride layer annealed at a temperature from about 400° C. to about 460° C.

10. The method of claim 9 , wherein the cadmium telluride layer is annealed at a temperature from about 415° C. to about 455° C.

11. The method of claim 10 , wherein the cadmium telluride layer is annealed at a temperature from about 435° C. to about 445° C.

12. The method of claim 1 , wherein the chloride compound comprises from about a 0.14 molar to about a 2.18 molar aqueous solution.

13. The method of claim 12 , wherein the chloride compound comprises from about a 0.5 molar to about a 1.2 molar aqueous solution.

14. The method of claim 1 , wherein the cadmium telluride layer is annealed for about 7 minutes to about 12 minutes.

Assignments (3)
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENT RIGHTS Recorded Nov 15, 2021
From: JPMORGAN CHASE BANK, N.A.
To: FIRST SOLAR, INC.
Reel/Frame 058132/0261 →
CORRECTIVE ASSIGNMENT TO CORRECT THE PATENT APPLICATION 13/895113 ERRONEOUSLY ASSIGNED BY FIRST SOLAR, INC. TO JPMORGAN CHASE BANK, N.A. ON JULY 19, 2013 PREVIOUSLY RECORDED ON REEL 030832 FRAME 0088. ASSIGNOR(S) HEREBY CONFIRMS THE CORRECT PATENT APPLICATION TO BE ASSIGNED IS 13/633664. Recorded Sep 19, 2014
From: FIRST SOLAR, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 033779/0081 →
SECURITY AGREEMENT Recorded Jul 19, 2013
From: FIRST SOLAR, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 030832/0088 →