IP Library Granted Patent US 9,206,298
Granted Patent B2
US 9,206,298 · App. 13/901,453 · Granted Dec 8, 2015

Method of aerogel synthesis

Inventors: David L. Rodman (Meridianville, AL); Garrett D. Poe (Madison, AL); Brandon S. Farmer (Huntsville, AL); Joseph C. Smith (New Market, AL)
Assignee: NeXolve Corporation
C08J9/28C08J2201/0543C08J2205/026C08J2379/08
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Quick Facts
Patent No.
US 9,206,298
App. No.
13/901,453
Granted
Dec 8, 2015
Kind
B2
Abstract

The present disclosure provides a method for producing an aerogel, the method comprising reacting at least one acid monomer with at least one diamino monomer in a first solvent under conditions appropriate to form a polyimide polymer; conducting a solvent exchange wherein the first solvent is exchanged for a second solvent, said second solvent having a freezing point, wherein said solvent exchange further comprises (1) submersing the polyimide polymer in the second solvent in a pressure vessel and (2) creating a high pressure environment inside the pressure vessel for a first period of time; cooling the polyimide polymer to a first temperature below the freezing point of the second solvent; and subjecting cooled polyimide polymer to a first vacuum for a second period of time at a second temperature.

Claims (35)

1. A method of producing an aerogel, the method comprising:

a. reacting at least one acid monomer with at least one diamino monomer in a first solvent under conditions appropriate to form a polyimide polymer;

b. conducting a solvent exchange wherein the first solvent is exchanged for a second solvent, said second solvent having an evaporation point, wherein said solvent exchange further comprises (i) submersing the polyimide polymer in the second solvent in a pressure vessel and (ii) creating a high pressure inside the pressure vessel for a first period of time;

c. cooling the polyimide polymer to a first temperature below the freezing point of the second solvent; and

d. subjecting cooled polyimide polymer to a first vacuum for a second period of time at a second temperature.

2. The method of claim 1 , wherein the at least one acid monomer is a dianhydride.

3. The method of claim 2 , wherein the at least one diamino monomer is 4,4′-oxydianiline.

4. The method of claim 1 , further comprising adding polyetheramine to the at least one acid monomer and the at least one diamino monomer before the formation of the polyimide polymer.

5. The method of claim 1 , wherein the first solvent is dimethylsulfoxide.

6. The method of claim 1 , wherein the solvent exchange is conducted in a step-wise manner.

7. The method of claim 1 , wherein the second solvent is tert-butanol.

8. The method of claim 1 , further comprising (i) compressing a gas in the pressure vessel during the creation of the high pressure or (ii) using a pressurized gas during the creation of the high pressure.

9. The method of claim 1 further comprising the addition of a dye to step (a) or to step (b).

10. A method of producing an aerogel, the method comprising:

a. reacting at least one acid monomer with at least one diamino monomer in a first solvent under conditions appropriate to form a polyimide polymer;

b. conducting a solvent exchange wherein the first solvent is exchanged for a second solvent, said second solvent having an evaporation point;

c. cooling the polyimide polymer to a first temperature below the freezing point of the second solvent; and

d. subjecting cooled polyimide polymer to a first vacuum for a second period of time at a second temperature.

11. The method of claim 10 , wherein the at least one acid monomer is a dianhydride.

12. The method of claim 11 , wherein the at least one diamino monomer is 4,4′-oxydianiline.

13. The method of claim 12 , further comprising adding polyetheramine to the at least one acid monomer and the at least one diamino monomer before the formation of the polyimide polymer.

14. The method of claim 13 , wherein the first solvent is dimethylsulfoxide.

15. The method of claim 10 , wherein the solvent exchange is conducted in a step-wise manner.

16. The method of claim 14 , wherein the second solvent is tert-butanol.

17. A method of producing an aerogel, said method comprising:

a. reacting a first monomer with a second monomer in a first solvent to form a polymerized gel; and

b. conducting a solvent exchange in a step-wise manner, wherein the first solvent is exchanged for a second solvent, wherein said solvent exchange further comprises subjecting the polymerized gel to a positive pressure;

c. cooling the polymerized gel to a first temperature below a freezing point of the second solvent; and

d. subjecting cooled polymer gel to a vacuum for a period of time at a second temperature.

18. The method of claim 17 , wherein the polymerized gel is a polyimide polymerized gel.

19. The method of claim 17 , wherein the polymerized gel is a polyimide polymerized gel and the first monomer is an acid monomer and the second monomer is a diamino monomer.

20. The method of claim 19 , wherein the acid monomer is a dianhydride.

21. The method of claim 20 , wherein the diamino monomer is 4,4′-oxydianiline.

22. The method of claim 19 , wherein the first solvent is dimethylsulfoxide.

23. The method of claim 22 , wherein the second solvent is tert-butanol.

Assignments (3)
SECURITY INTEREST Recorded Apr 25, 2025
From: NEXOLVE HOLDING COMPANY, LLC
To: BARINGS FINANCE LLC, AS COLLATERAL AGENT
Reel/Frame 070951/0341 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 5, 2019
From: NEXOLVE CORPORATION
To: NEXOLVE HOLDING COMPANY, LLC
Reel/Frame 049372/0972 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 24, 2013
From: RODMAN, DAVID L.; POE, GARRETT D.; FARMER, BRANDON S.; SMITH, JOSEPH C.
To: NEXOLVE CORPORATION
Reel/Frame 030484/0323 →
Continuity (1)
Related Publication 20140350134A1 · Nov 27, 2014