IP Library Granted Patent US 9,224,540
Granted Patent B2
US 9,224,540 · App. 13/903,864 · Granted Dec 29, 2015

Conductive polymer for solid electrolyte capacitor

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 9,224,540
App. No.
13/903,864
Granted
Dec 29, 2015
Kind
B2
Abstract

[Problem] To provide a conductive polymer for solid electrolyte capacitor having outstanding solubility in solvents or dispersibility in solvents and which can produce a capacitor having outstanding capacitor characteristics in high-temperature environments. [Means Used to Resolve the Problem] A conductive polymer (A) for solid electrolyte capacitor containing substituted polythiophene (P) having thiophene repeating units (D) substituted by a least one type of group (s) selected from a group made up of a polyether group (a) indicated in general formula (1); an alkoxy group (b) having 1 to 15 carbon atoms; an alkoxy alkyl group (c) indicated in general formula (2); an alkyl group (d) having 1 to 15 carbon atoms; and a group (e) indicated in general formula (3); as well as thiophene repeating units (E) wherein the hydrogen atoms at position 3 and position 4 on the thiophene ring have been substituted by group (s) and sulfo group (—SO 3 H) (f). —(OR 1 ) k —OR 2   (1) —R 3 —OR 4   (2) —R 5 —(OR 6 ) m —OR 7   (3)

Claims (59)

1. A conductive composition for a solid electrolyte capacitor comprising a conductive polymer (A) for the solid electrolyte capacitor; a basic compound (B); and a solvent (C);

wherein the conductive polymer (A) for the solid electrolyte capacitor contains substituted polythiophene (P) comprising thiophene repeating units (D) wherein the hydrogen atoms at position 3 and/or position 4 of the thiophene ring of the repeat unit are substituted by at least one type of group (s) selected from a group made up of:

(a) a polyether group (a) indicated by the following general formula (1):

—(OR 1 ) k —OR 2   (1)

where OR 1 is an oxyalkylene having 2 to 4 carbon atoms; R 2 is an alkyl group having 1 to 15 carbon atoms; and k is an integer from 1 to 9;

(b) an alkoxy group (b) having 1 to 15 carbon atoms;

(c) an alkoxy alkyl group (c) indicated by the following general formula (2):

—R 3 —OR 4   (2)

where R 3 is a straight-chain or branching alkylene group having 1 to 4 carbon atoms; R 4 is a straight-chain or branching alkyl group with 1 to 15 carbon atoms;]

(d) an alkyl group (d) having 1 to 15 carbon atoms; and

(e) a group (e) indicated by general formula (3):

—R 5 —(OR 6 ) m —OR 7   (3)

where R 5 is straight-chain or branching alkylene group having 1 to 4 carbon atoms; OR 6 is an oxyalkylene group having 2 to 4 carbon atoms; R 7 is an alkyl group having 1 to 15 carbon atoms; m is an integer from 1 to 9; and

thiophene repeating units (E) wherein the hydrogen atoms at position 3 and/or position 4 of the thiophene ring are substituted by the group (s) and a sulfonate group (f).

2. The composition of claim 1 , wherein the amount of (A) relative to the solid electrolyte capacitor conductive polymer (A); basic compound (B); and solvent (C) is 0.01 to 15 weight %.

3. The composition of claim 1 , wherein the composition further comprises a dispersant (Q).

4. The composition of claim 3 , wherein the amount of (A) relative to the solid electrolyte capacitor conductive polymer (A); basic compound (B); and solvent (C); and dispersant (Q) is 0.01 to 15 weight %.

5. The composition of claim 3 , wherein the composition further comprises a dopant (F) which is not repeat unit E.

6. The composition of claim 1 , wherein the group (s) is selected from (a) and not from (b), (c), (d), and (e).

7. The composition of claim 1 , wherein the group (s) is selected from (b) and not from (a), (c), (d), and (e).

8. The composition of claim 1 , wherein the group (s) is selected from (c) and not from (a), (b), (d), and (e).

9. The composition of claim 1 , wherein the group (s) is selected from (d) and not from (a), (b), (c), and (e).

10. The composition of claim 1 , wherein the group (s) is selected from (e) and not from (a), (b), (c), and (d).

11. A solid electrolyte capacitor electrode prepared by coating a film from the composition of claim 1 on a porous substrate.

12. A solid electrolyte capacitor comprising an electrode according to claim 11 .

13. A solid electrolyte capacitor electrode prepared by coating a film from the composition of claim 3 on a porous substrate.

14. A solid electrolyte capacitor comprising an electrode according to claim 13 .

15. A solid electrolyte capacitor electrode prepared by coating a film from the composition of claim 5 on a porous substrate.

16. A solid electrolyte capacitor comprising an electrode according to claim 15 .

17. A solid electrolyte capacitor electrode comprising a film comprising conductive polymer (A); a basic compound (B); and a dispersant (Q); on a porous substrate;

wherein the conductive polymer (A) for the solid electrolyte capacitor contains substituted polythiophene (P) comprising thiophene repeating units (D) wherein the hydrogen atoms at position 3 and/or position 4 of the thiophene ring of the repeat unit are substituted by at least one type of group (s) selected from a group made up of:

(a) a polyether group (a) indicated by the following general formula (1):

—(OR 1 ) k —OR 2   (1)

where OR 1 is an oxyalkylene having 2 to 4 carbon atoms; R 2 is an alkyl group having 1 to 15 carbon atoms; and k is an integer from 1 to 9;

(b) an alkoxy group (b) having 1 to 15 carbon atoms;

(c) an alkoxy alkyl group (c) indicated by the following general formula (2):

—R 3 —OR 4   (2)

where R 3 is a straight-chain or branching alkylene group having 1 to 4 carbon atoms; R 4 is a straight-chain or branching alkyl group with 1 to 15 carbon atoms;]

(d) an alkyl group (d) having 1 to 15 carbon atoms; and

(e) a group (e) indicated by general formula (3):

—R 5 —(OR 6 ) m —OR 7   (3)

where R 5 is straight-chain or branching alkylene group having 1 to 4 carbon atoms; OR 6 is an oxyalkylene group having 2 to 4 carbon atoms; R 7 is an alkyl group having 1 to 15 carbon atoms; m is an integer from 1 to 9; and

thiophene repeating units (E) wherein the hydrogen atoms at position 3 and/or position 4 of the thiophene ring are substituted by the group (s) and a sulfonate group (f).

18. The solid electrolyte capacitor electrode according to claim 17 , wherein the film has a film thickness of 0.05 microns to 100 microns.

19. The solid electrolyte capacitor comprising the electrode of claim 18 .

20. A solid electrolyte capacitor comprising an electrode comprising a film comprising conductive polymer (A); and a basic compound (B); and a dispersant (Q); on a porous substrate;

wherein the conductive polymer (A) for the solid electrolyte capacitor contains substituted polythiophene (P) wherein the hydrogen atoms at position 3 and/or position 4 of a thiophene ring have thiophene repeating units (D) which have been substituted by at least one type of group (s) selected from a group made up of:

(a) a polyether group (a) indicated by the following general formula (1):

—(OR 1 ) k —OR 2   (1)

where OR 1 is an oxyalkylene having 2 to 4 carbon atoms; R 2 is an alkyl group having 1 to 15 carbon atoms; and k is an integer from 1 to 9;

(b) an alkoxy group (b) having 1 to 15 carbon atoms;

(c) an alkoxy alkyl group (c) indicated by the following general formula (2):

—R 3 —OR 4   (2)

where R 3 is a straight-chain or branching alkylene group having 1 to 4 carbon atoms; R 4 is a straight-chain or branching alkyl group with 1 to 15 carbon atoms;]

(d) an alkyl group (d) having 1 to 15 carbon atoms; and

(e) a group (e) indicated by general formula (3):

—R 5 —(OR 6 ) m —OR 7   (3)

where R 5 is straight-chain or branching alkylene group having 1 to 4 carbon atoms; OR 6 is an oxyalkylene group having 2 to 4 carbon atoms; R 7 is an alkyl group having 1 to 15 carbon atoms; m is an integer from 1 to 9; and

thiophene repeating units (E) wherein the hydrogen atoms at position 3 and/or position 4 of the thiophene ring are substituted by the group (s) and a sulfonate group (f).

Assignments (5)
RELEASE OF SECURITY INTEREST Recorded Mar 31, 2014
From: SOLVAY AMERICA, INC.
To: PLEXTRONICS, INC.
Reel/Frame 032568/0742 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 31, 2014
From: PLEXTRONICS, INC.
To: SOLVAY USA INC.
Reel/Frame 032568/0780 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 5, 2014
From: SANYO CHEMICAL INDUSTRIES, LTD.
To: PLEXTRONICS, INC.
Reel/Frame 032351/0229 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 5, 2014
From: TAKEDA, TAKUMA; MORI, HIROKAZU; YOSHIDA, BUNPEI
To: SANYO CHEMICAL INDUSTRIES, LTD.
Reel/Frame 032351/0503 →
SECURITY AGREEMENT Recorded Jan 30, 2014
From: PLEXTRONICS, INC.
To: SOLVAY AMERICA, INC.
Reel/Frame 032141/0680 →