IP Library Granted Patent US 8,961,331
Granted Patent B2
US 8,961,331 · App. 13/905,191 · Granted Feb 24, 2015

Golf club shaft

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Quick Facts
Patent No.
US 8,961,331
App. No.
13/905,191
Granted
Feb 24, 2015
Kind
B2
Abstract

A shaft 6 has a plurality of full length layers s 2 , s 3 , and s 6 to s 9 . The full length layers have full length bias layers s 2 and s 3 , and full length straight layers s 6 , s 8 , and s 9 . The full length straight layers s 6 , s 8 , s 9 located outside the full length bias layers s 2 and s 3 include a novolac-containing layer. In the novolac-containing layer, a content Rn of the novolac type epoxy resin is 3% by mass or greater and 19% by mass or less. If an average specific gravity of the novolac-containing layers constituting the full length straight layers is defined as S 1 , and an average specific gravity of the full length bias layers and inside of the full length bias layers is defined as S 2 , the specific gravity S 1 is greater than the specific gravity S 2.

Claims (25)

1. A golf club shaft formed as a laminate comprising fiber-reinforced resin layers, wherein

the golf club shaft has a plurality of full length fiber-reinforced resin layers that extend the entire axial length of the shaft;

the full length layers include full length bias layers and full length straight layers;

if a layer having a matrix resin including a novolac type epoxy resin is defined as a novolac-containing layer, the full length straight layers located radially outside the full length bias layers include a novolac-containing layer;

the matrix resin includes an epoxy resin component in the novolac-containing layer;

the novolac type epoxy resin is contained in the epoxy resin component is in an amount of 3% by mass or greater and 19% by mass or less;

if an average specific gravity of the novolac-containing layer is defined as S 1 , and an average specific gravity of the full length bias layers and any other layer located radially inside of the full length bias layers is defined as S 2 , the specific gravity S 1 is greater than the specific gravity S 2 ; and

the novolac type epoxy resin is a phenol novolac type epoxy resin or an o-cresol novolac type epoxy resin.

2. The golf club shaft according to claim 1 , wherein the full length straight layers include an outermost full length straight layer located on the radially outermost side among the full length layers; and the outermost full length straight layer is a novolac-containing layer.

3. The golf club shaft according to claim 1 , wherein N layers located on the outermost side among the full length straight layers are novolac-containing layers; and N is equal to or greater than 2.

4. The golf club shaft according to claim 3 , wherein N is equal to or greater than 3.

5. The golf club shaft according to claim 1 , wherein M full length straight novolac-containing that are all located on the radially outermost side among the full length layers.

6. The golf club shaft according to claim 1 , wherein a fiber elastic modulus of the a novolac-containing layer located radially outside the full length bias layers has a fiber elastic modulus that is equal to or greater than 8 t/mm 2 and less than 38 t/mm 2 ; and a full length bias layer has a fiber elastic modulus that is 38 t/mm 2 or greater and 70t/mm 2 or less.

7. The golf club shaft according to claim 6 , wherein layers located inside the full length bias layers have a fiber elastic modulus that is 38 t/mm 2 or greater and 70 t/mm 2 or less.

8. The golf club shaft according to claim 1 , wherein if a region located radially outside a boundary surface dividing a thickness of the shaft into two equal parts is defined as an outside region, and a region located radially inside the boundary surface is defined as an inside region, the outside region has a specific gravity that is greater than the inside region specific gravity.

9. The golf club shaft according to claim 1 , further comprising a partial straight layer that extends a partial axial length of the shaft which reinforces a tip part of the shaft, wherein

the partial straight layer is located radially outside a full length straight layer the that is a novolac-containing layer; and

the partial straight layer has a matrix resin that includes a novolac type epoxy resin which is a phenol novolac type epoxy resin or an o-cresol novolac type epoxy resin.

10. The golf club shaft according to claim 2 , wherein the novolac-containing layers located in the radially outermost part of the shaft have a total thickness that is 0.1 mm or greater and 0.8 mm or less.

11. The golf club shaft according to claim 5 , wherein M is 2 or greater and 8 or less.

12. The golf club shaft according to claim 1 , wherein the full length straight layers are fiber-reinforced resin layers wherein the fiber is oriented substantially in the axial direction of the shaft such that an orientation angle with respect to the axial direction is substantially zero.

13. The golf club shaft according to claim 1 , wherein the full length straight layers are fiber-reinforced resin layers wherein the fiber is oriented substantially in the axial direction of the shaft such that an orientation angle with respect to the axial direction is ten degrees or less.

14. The golf club shaft according to claim 1 , wherein full length bias layers include first and second fiber-reinforced resin layers, the fiber in the first resin layer is oriented at an angle of 15 degrees to 60 degrees with respect to the axial direction of the shaft, and the fiber in the second resin layer is oriented at an angle of 15 degrees to 60 degrees in an axially opposite direction as compared to the orientation angle of the fiber in the first resin layer.

15. The golf club shaft according to claim 1 , wherein full length bias layers include first and second fiber-reinforced resin layers, the fiber in the first resin layer is oriented at an angle of 40 degrees to 50 degrees with respect to the axial direction of the shaft, and the fiber in the second resin layer is oriented at an angle of 40 degrees to 50 degrees in an axially opposite direction as compared to the orientation angle of the fiber in the first resin layer.

16. The golf club shaft according to claim 14 , wherein the full length straight layers are fiber-reinforced resin layers wherein the fiber is oriented substantially in the axial direction of the shaft such that an orientation angle with respect to the axial direction is ten degrees or less.

Assignments (2)
MERGER Recorded Apr 17, 2018
From: DUNLOP SPORTS CO. LTD.
To: SUMITOMO RUBBER INDUSTRIES, LTD.
Reel/Frame 045959/0204 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 31, 2013
From: SHIGA, KAZUYOSHI; NAITO, YASUO
To: DUNLOP SPORTS CO. LTD.
Reel/Frame 030526/0189 →