Drill bits with axially-tapered waterways
Implementations of the present invention include drilling tools having axially-tapered waterways that can increase flushing and bit life, while also decreasing clogging. According to some implementations of the present invention, the waterways can be radially tapered in addition to being axially tapered. The axially-tapered waterways can include notches extending into the cutting face of the drilling tools and/or slots enclosed within the crown of the drilling tools. Implementations of the present invention also include drilling systems including drilling tools having axially-tapered waterways, and methods of forming drilling tools having axially-tapered waterways.
1. A core-sampling drill bit, comprising:
a shank;
an annular crown including a longitudinal axis therethrough, a cutting face, an inner surface, and an outer surface, the annular crown defining an interior space about the longitudinal axis configured to receive a core sample; and
a plurality of waterways extending from the inner surface to the outer surface, wherein each waterway of the plurality of waterways is axially tapered whereby each waterway of the at least one waterway has a variable longitudinal dimension, wherein each waterway of the plurality of waterways is radially tapered whereby each waterway of the at least one waterway has a variable width, wherein at least one waterway of the plurality of waterways comprises an enclosed slot formed in the crown a first distance from the cutting face, and wherein each enclosed slot is radially positioned to not underlie any other waterway of the plurality of waterways.
2. The core-sampling drill bit of claim 1 , wherein the width of each waterway of the at least one waterway is greater at the outer surface than the width of the waterway at the inner surface.
3. The core-sampling drill bit of claim 2 , wherein at least one waterway of the plurality of waterways comprises a notch extending a second distance from the cutting face into the crown toward the shank.
4. The core-sampling drill bit of claim 3 , wherein the second distance is greater than the first distance whereby a portion of the notch axially overlaps at least one enclosed slot.
5. The core-sampling drill bit of claim 1 , further comprising at least one inner flute extending from the inner surface toward the outer surface, each inner flute of the at least one inner flute extending axially along the inner surface from a respective waterway of the plurality of waterways toward the shank.
6. The core-sampling drill bit of claim 1 , further comprising at least one outer flute extending from the outer surface toward the inner surface, each outer flute of the at least one outer flute extending axially along the outer surface from a respective waterway of the plurality of waterways toward the shank.
7. The core-sampling drill bit of claim 1 , further comprising at least one fluid channel enclosed within the crown, each fluid channel of the at least one fluid channel extending from the shank to a respective waterway of the plurality of waterways.
8. The core-sampling drill bit of claim 7 , further comprising a thin wall extending around the inner surface of the crown, wherein the thin wall separates the at least one waterway from the interior space.
9. The core sampling bit of claim 1 , wherein the enclosed slot comprises a plurality of enclosed slots, and wherein adjacent enclosed slots of the plurality of enclosed slots are axially spaced from each other.
10. The core sampling bit of claim 9 , wherein adjacent enclosed slots of the plurality of enclosed slots are radially spaced from each other.
11. The core sampling bit of claim 10 , wherein the plurality of enclosed slots comprise a plurality of rows of enclosed slots that are axially staggered from each other.
12. The core sampling bit of claim 11 , wherein the plurality of enclosed slots in the plurality of rows of enclosed slots positioned helically in the crown.
13. The core sampling bit of claim 1 , wherein the longitudinal dimension of each waterway at the outer surface is greater than the longitudinal dimension of the waterway at the inner surface.
14. The core sampling bit of claim 1 , wherein the annular crown comprises:
a hard particulate material;
a plurality of abrasive cutting media; and
a binder material configured to bond the hard particular material to the plurality of abrasive cutting material.
15. The core sampling bit of claim 14 , wherein the binder material comprises a copper alloy.
16. The core sampling bit of claim 14 , wherein said plurality of abrasive cutting media comprise one or more of natural diamonds, synthetic diamonds, aluminum oxide, silicon carbide, silicon nitride, tungsten carbide, cubic boron nitride, alumina, or seeded or unseeded sol-gel alumina.
17. A drilling tool, comprising:
a shank;
an annular crown including a longitudinal axis therethrough, a cutting face, an inner surface, and an outer surface, the annular crown defining an interior space about the longitudinal axis configured to receive a core sample; and
a plurality of waterways extending from the inner surface to the outer surface, wherein each waterway of the plurality of waterways is axially tapered whereby each waterway of the at least one waterway has a variable longitudinal dimension, wherein each waterway of the plurality of waterways is radially tapered whereby each waterway of the at least one waterway has a variable width, and wherein at least one waterway of the plurality of waterways comprises an enclosed slot formed in the crown a first distance from the cutting face.
18. The core-sampling drill bit of claim 17 , wherein the width of each waterway of the at least one waterway is greater at the outer surface than the width of the waterway at the inner surface.
19. The core-sampling drill bit of claim 18 , wherein at least one waterway of the plurality of waterways comprises a notch extending a second distance from the cutting face into the crown toward the shank.
20. The core-sampling drill bit of claim 19 , wherein the second distance is greater than the first distance whereby a portion of the notch axially overlaps at least one enclosed slot, and wherein each enclosed slot is radially positioned to not underlie any other waterway of the plurality of waterways.
21. The core-sampling drill bit of claim 17 , further comprising at least one inner flute extending from the inner surface toward the outer surface, each inner flute of the at least one inner flute extending axially along the inner surface from a respective waterway of the plurality of waterways toward the shank.
22. The core sampling bit of claim 17 , wherein the enclosed slot comprises a plurality of enclosed slots, and wherein adjacent enclosed slots of the plurality of enclosed slots are axially spaced from each other.
23. The core sampling bit of claim 22 , wherein adjacent enclosed slots of the plurality of enclosed slots are radially spaced from each other.
24. The core sampling bit of claim 23 , wherein the plurality of enclosed slots comprise a plurality of rows of enclosed slots that are axially staggered from each other.
25. The core sampling bit of claim 24 , wherein the plurality of enclosed slots in the plurality of rows of enclosed slots positioned helically in the crown.
26. The core-sampling drill bit of claim 24 , further comprising at least one outer flute extending from the outer surface toward the inner surface, each outer flute of the at least one outer flute extending axially along the outer surface from a respective waterway of the plurality of waterways toward the shank.
27. The core-sampling drill bit of claim 24 , further comprising at least one fluid channel enclosed within the crown, each fluid channel of the at least one fluid channel extending from the shank to a respective waterway of the plurality of waterways.
28. The core-sampling drill bit of claim 27 , further comprising a thin wall extending around the inner surface of the crown, wherein the thin wall separates the at least one waterway from the interior space.
29. The core sampling bit of claim 17 , wherein the longitudinal dimension of each waterway at the outer surface is greater than the longitudinal dimension of the waterway at the inner surface.
30. The core sampling bit of claim 17 , wherein the annular crown comprises:
a hard particulate material;
a plurality of abrasive cutting media; and
a binder material configured to bond the hard particular material to the plurality of abrasive cutting material.
31. The core sampling bit of claim 30 , wherein the binder material comprises a copper alloy.
32. The core sampling bit of claim 30 , wherein said plurality of abrasive cutting media comprise one or more of natural diamonds, synthetic diamonds, aluminum oxide, silicon carbide, silicon nitride, tungsten carbide, cubic boron nitride, alumina, or seeded or unseeded sol-gel alumina.
33. A core-sampling drill bit, comprising:
a shank;
an annular crown including a longitudinal axis therethrough, a cutting face, an inner surface, and an outer surface, the annular crown defining an interior space about the longitudinal axis configured to receive a core sample; and
a plurality of waterways extending from the inner surface to the outer surface, wherein each waterway of the plurality of waterways is axially tapered whereby each waterway of the at least one waterway has a variable longitudinal dimension, wherein each waterway of the plurality of waterways is radially tapered whereby each waterway of the at least one waterway has a variable width, wherein at least one waterway of the plurality of waterways comprises an enclosed slot formed in the crown a first distance from the cutting face, wherein each enclosed slot is radially positioned to not underlie any other waterway of the plurality of waterways, wherein the enclosed slot comprises a plurality of enclosed slots, and wherein adjacent enclosed slots of the plurality of enclosed slots are axially spaced from each other.
34. A core-sampling drill bit, comprising:
a shank;
an annular crown including a longitudinal axis therethrough, a cutting face, an inner surface, and an outer surface, the annular crown defining an interior space about the longitudinal axis configured to receive a core sample, wherein the annular crown comprises:
a hard particulate material;
a plurality of abrasive cutting media; and
a binder material configured to bond the hard particular material to the plurality of abrasive cutting material; and
a plurality of waterways extending from the inner surface to the outer surface, wherein each waterway of the plurality of waterways is axially tapered whereby each waterway of the at least one waterway has a variable longitudinal dimension, wherein each waterway of the plurality of waterways is radially tapered whereby each waterway of the at least one waterway has a variable width, wherein at least one waterway of the plurality of waterways comprises an enclosed slot formed in the crown a first distance from the cutting face, and wherein each enclosed slot is radially positioned to not underlie any other waterway of the plurality of waterways.