IP Library Granted Patent US 9,073,178
Granted Patent B1
US 9,073,178 · App. 13/916,798 · Granted Jul 7, 2015

Abrasive element including low thermal expansion constituent

Inventors: David P. Miess (Highland, UT); Craig H. Cooley (Saratoga Springs, UT)
Assignee: US SYNTHETIC CORPORATION
B24D3/18
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Quick Facts
Patent No.
US 9,073,178
App. No.
13/916,798
Granted
Jul 7, 2015
Kind
B1
Abstract

In an embodiment, an abrasive element is disclosed. The abrasive element includes an abrasive body having a plurality of superabrasive grains, and at least one interstitial material interstitially disposed within the plurality of superabrasive grains. The at least one interstitial material exhibits a negative coefficient of thermal expansion over a selected temperature range.

Claims (26)

1. An abrasive element, comprising:

an abrasive body including:

a plurality of superabrasive grains including a plurality of diamond grains; and

at least one interstitial material interstitially disposed within the plurality of superabrasive grains, the at least one interstitial material including at least one ceramic exhibiting a negative coefficient of thermal expansion over a selected temperature range.

2. The abrasive element of claim 1 wherein the at least one ceramic is selected from the group consisting of zirconium tungstate, beta spodumene, and beta eucryptite.

3. The abrasive element of claim 1 wherein the at least one ceramic comprises zirconium tungstate.

4. The abrasive element of claim 1 wherein the at least one ceramic comprises beta spodumene.

5. The abrasive element of claim 1 wherein the at least one ceramic comprises beta eucryptite.

6. The abrasive element of claim 1 wherein the selected temperature range is about −272° C. to about 775° C.

7. The abrasive element of claim 1 wherein the plurality of diamond grains exhibiting diamond-to-diamond bonding therebetween.

8. An abrasive element, comprising:

an abrasive body including:

a plurality of superabrasive grains; and

at least one metal tungstate interstitially disposed within the plurality of superabrasive grains, the at least one metal tungstate exhibits a negative coefficient of thermal expansion over a selected temperature range.

9. The abrasive element of claim 8 wherein the at least one metal tungstate includes zirconium tungstate.

10. The abrasive element of claim 8 wherein the selected temperature range is about −272° C. to about 775° C.

11. The abrasive element of claim 8 wherein the plurality of superabrasive grains includes a plurality of diamond grains.

12. The abrasive element of claim 8 wherein the plurality of superabrasive grains includes diamond grains exhibiting diamond-to-diamond bonding therebetween.

13. A superabrasive abrasive element, comprising:

an abrasive body including:

a plurality of diamond grains exhibiting diamond-to-diamond bonding therebetween and defining a plurality of interstitial regions; and

at least one interstitial material disposed in at least some of the plurality of interstitial regions, the at least one interstitial material including at least one metal tungstate and at least one additional material different than the at least one metal tungstate.

14. The superabrasive element of claim 13 wherein the at least one metal tungstate includes zirconium tungstate.

15. The superabrasive element of claim 13 wherein the at least one interstitial material exhibits a negative coefficient of thermal expansion over a selected temperature range.

16. The superabrasive element of claim 15 wherein the selected temperature range is about −272° C. to about 775° C.

17. The superabrasive element of claim 13 wherein the at least one additional material of the at least one interstitial material includes at least one of beta spodumene or beta eucryptite.

Assignments (5)
SECURITY INTEREST Recorded Jul 18, 2025
From: US SYNTHETIC CORPORATION
To: KEYBANK NATIONAL ASSOCIATION
Reel/Frame 074973/0089 →
RELEASE OF SECURITY INTEREST IN PATENTS Recorded Jul 17, 2025
From: JPMORGAN CHASE BANK, N.A.
To: CHAMPIONX LLC; APERGY ESP SYSTEMS, LLC; APERGY BMCS ACQUISITION CORP; HARBISON-FISCHER, INC.; NORRIS RODS, INC.,; NORRIS RODS, INC.,; NORRISEAL-WELLMARK, INC.; PCS FERGUSON, INC.; QUARTZDYNE, INC.; US SYNTHETIC CORPORATION
Reel/Frame 072004/0019 →
RELEASE OF SECURITY INTEREST Recorded Jun 7, 2022
From: BANK OF AMERICA, N.A.
To: ACE DOWNHOLE, LLC; HARBISON-FISCHER, INC.; NORRIS RODS, INC.; PCS FERGUSON, INC.; QUARTZDYNE, INC.; SPIRIT GLOBAL ENERGY SOLUTIONS, INC.; THETA OILFIELD SERVICES, INC.; APERGY BMCS ACQUISITION CORP.; NORRISEAL-WELLMARK, INC.; US SYNTHETIC CORPORATION; WINDROCK, INC.
Reel/Frame 060305/0001 →
SECURITY INTEREST Recorded Jun 5, 2020
From: ACE DOWNHOLE, LLC; APERGY BMCS ACQUISITION CORP.; HARBISON-FISCHER, INC.; NORRIS RODS, INC.; NORRISEAL-WELLMARK, INC.; PCS FERGUSON, INC.; QUARTZDYNE, INC.; SPIRIT GLOBAL ENERGY SOLUTIONS, INC.; THETA OILFIELD SERVICES, INC.; US SYNTHETIC CORPORATION; WINDROCK, INC.
To: BANK OF AMERICA, N.A.
Reel/Frame 053790/0001 →
SECURITY AGREEMENT Recorded May 9, 2018
From: APERGY (DELAWARE) FORMATION, INC.; APERGY BMCS ACQUISITION CORP.; APERGY ENERGY AUTOMATION, LLC; HARBISON-FISCHER, INC.; NORRISEAL-WELLMARK, INC.; PCS FERGUSON, INC.; QUARTZDYNE, INC.; SPIRIT GLOBAL ENERGY SOLUTIONS, INC.; US SYNTHETIC CORPORATION; WINDROCK, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 046117/0015 →
Continuity (3)
Continuation 13655185 · Oct 18, 2012
Continuation 13291463 · Nov 8, 2011
Continuation 12389882 · Feb 20, 2009