LOAD FLOOR FOR A VEHICLE
A load floor for a vehicle includes a first facing layer and a substrate layer. The first facing layer presents a first inner surface. The substrate layer presents a first outer surface and a second outer surface in opposition to the first outer surface. The substrate layer defines a plurality of cells that extend between the first outer surface and the second outer surface.
1 . A load floor for a vehicle comprising:
a first facing layer presenting a first inner surface; and
a substrate layer presenting a first outer surface and a second outer surface in opposition to the first outer surface;
wherein the substrate layer defines a plurality of cells bounded by at least one wall extending between the first outer surface and the second outer surface.
2 . A load floor, as set forth in claim 1 , wherein the cells are aligned in a plurality of rows and a plurality of columns to form a grid-like pattern.
3 . A load floor, as set forth in claim 2 , wherein each cell is bounded by four walls such that the cells have a square-shaped profile.
4 . A load floor, as set forth in claim 3 , wherein the walls of the cells have a first thickness that spaces the cells from one another along each of the rows and a second thickness that spaces the cells from one another along each of the columns.
5 . A load floor, as set forth in claim 4 , wherein the first thicknesses and the second thicknesses are equal to one another.
6 . A load floor, as set forth in claim 4 , wherein the walls extending in a direction of the rows have a first length and the walls extending in a direction of the columns has a second length;
wherein the first thicknesses are approximately ⅓ of the first lengths of the walls; and
wherein the second thicknesses are approximately ⅓ of the second lengths of the walls.
7 . A load floor, as set forth in claim 1 , wherein the substrate layer is formed from a material that includes high density foam.
8 . A load floor, as set forth in claim 1 , further comprising:
a first adhesive layer disposed between the first inner surface and the first outer surface such that the first adhesive layer bonds the first facing layer to the substrate layer.
9 . A load floor, as set forth in claim 8 further comprising:
a second facing layer presenting a second inner surface; and
a second adhesive layer disposed between the second outer surface and the second inner surface such that the second adhesive layer bonds the second facing layer to the substrate layer.
10 . A load floor, as set forth in claim 1 , wherein at least one of the first facing layer and the second facing layer includes at least one of polypropylene, thermoplastic, glass fiber, and wood.
11 . A vehicle comprising:
a floor panel;
a tub portion disposed adjacent the floor panel and presenting a cargo space defining an opening in the floor panel;
a load floor configured for selectively covering the opening and supporting various loads positioned thereon, the load floor including:
a first facing layer presenting a first inner surface; and
a substrate layer presenting a first outer surface and a second outer surface in opposition to the first outer surface;
wherein the substrate layer defines a plurality of cells bounded by at least one wall extending between the first outer surface and the second outer surface.
12 . A vehicle, as set forth in claim 11 , wherein the cells are aligned in a plurality of rows and a plurality of columns to form a grid-like pattern.
13 . A vehicle, as set forth in claim 11 , wherein each cell is bounded by four walls such that the cells have a square-shaped profile.
14 . A vehicle, as set forth in claim 11 , wherein the walls of the cells have a first thickness that spaces the cells from one another along each of the rows and a second thickness that spaces the cells from one another along each of the columns.
15 . A vehicle, as set forth in claim 14 , wherein the first thicknesses and the second thicknesses are equal to one another.
16 . A vehicle, as set forth in claim 11 , wherein the walls extending in a direction of the rows have a first length and the walls extending in a direction of the columns has a second length;
wherein the first thicknesses are approximately ⅓ of the first lengths of the walls; and
wherein the second thicknesses are approximately ⅓ of the second lengths of the walls.
17 . A vehicle, as set forth in claim 11 , wherein the substrate layer is formed from a material that includes high density foam.
18 . A vehicle, as set forth in claim 11 , wherein the load floor further includes a first adhesive layer disposed between the first inner surface and the first outer surface such that the first adhesive layer bonds the first facing layer to the substrate layer.
19 . A vehicle, as set forth in claim 18 , wherein the load floor further includes:
a second facing layer presenting a second inner surface; and
a second adhesive layer disposed between the second outer surface and the second inner surface such that the second adhesive layer bonds the second facing layer to the substrate layer.
20 . A vehicle, as set forth in claim 11 , wherein at least one of the first facing layer and the second facing layer includes at least one of polypropylene, thermoplastic, glass fiber, and wood.