IP Library Granted Patent US 9,950,375
Granted Patent B2
US 9,950,375 · App. 13/925,379 · Granted Apr 24, 2018

Sequentialized key duplication system

Inventors: Michael Wilson Burkett (Tampa, FL); Bradley Roy Miller (Cincinnati, OH); Gary Will (Gold Canyon, AZ)
Assignee: The Hillman Group, Inc.
B23C3/35B23C2235/12B23C2235/24B23C2235/28B23C2235/41Y10T409/300952Y10T409/301064
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Quick Facts
Patent No.
US 9,950,375
App. No.
13/925,379
Granted
Apr 24, 2018
Kind
B2
Abstract

An integrated key duplication machine includes a machine-based key identification module and a key cutting module. The key identification module is configured to identify a second master key while the key cutting module cuts a key blank corresponding to a first master key. A key blank corresponding to the second master key can be cut on either the integrated machine or a stand-alone machine having only key cutting capabilities.

Claims (52)

1. An integrated key duplication machine, comprising:

a machine-based key identification module; and

a key cutting module,

wherein the key identification module is configured to identify a plurality of master keys while the key cutting module cuts a key blank corresponding to a first master key, the identified plurality of master keys being maintained in a queue of key duplication tasks and prioritized for cutting based upon one or more predetermined factors, wherein the one or more predetermined factors are selected from the group consisting of machine availability within a system of key cutting machines and the order in which the plurality of master keys are identified.

2. The integrated key duplication machine of claim 1 , wherein the integrated key duplication machine is configured to store bitting pattern information associated with the plurality of master keys and information associated with one or more key blanks identified as corresponding to the plurality of master keys in an internal memory.

3. The integrated key duplication machine of claim 2 , wherein the stored bitting pattern information and stored key blank information are stored with an indicator associated with the plurality of master keys.

4. The integrated key duplication machine of claim 1 , further comprising a user interface device configured to provide a user with information about the identified plurality of master keys.

5. The integrated key duplication machine of claim 1 , wherein the machine-based key identification module is a machine vision-based system and includes at least one light source and at least one camera.

6. The integrated key duplication machine of claim 1 , wherein the key identification module and the key cutting module have a first and second machine opening to receive a master key and a key blank, respectively.

7. The integrated key duplication machine of claim 1 , wherein the machine is a vending machine housing an inventory of key blanks.

8. A sequentialized key duplication system comprising:

an integrated key duplication machine, comprising a machine-based key identification module and a key cutting module, the key identification module being configured to identify a plurality of master keys while the key cutting module cuts a key blank corresponding to a first master key, the identified plurality of master keys being maintained in a queue of key duplication tasks and prioritized for cutting based upon one or more predetermined factors, wherein the one or more predetermined factors are selected from the group consisting of machine availability within a system of key cutting machines and the order in which the plurality of master keys are identified; and

a stand-alone key cutting machine.

9. The system of claim 8 ,

wherein the integrated key duplication machine is configured to capture the bitting pattern information of the plurality of master keys,

wherein the integrated key duplication machine is configured to store the bitting pattern information and key blank information associated with one or more key blanks identified as corresponding to the plurality of master keys in an internal memory,

wherein the stored bitting pattern information and stored key blank information are stored with an indicator associated with the plurality of master keys, and

wherein the integrated key duplication machine is configured to transmit the stored bitting pattern information and key blank information along with the indicator to the stand-alone key cutting machine.

10. The system of claim 9 ,

wherein the stored key blank information is stored with an indicator associated with the plurality of master keys, and

wherein the integrated key duplication machine is configured to provide an output comprising at least one of the key blank information, the indicator, pricing information, or instructions for further process completion.

11. The system of claim 10 , wherein providing said output comprises outputting the information to a user interface device.

12. The system of claim 10 , wherein the system further comprises a printer and a source of printing materials, and providing said output comprises printing the information on the printing material.

13. The system of claim 10 , wherein providing said output comprises:

transmitting said information to the stand-alone key cutting machine,

wherein said information comprises the indicator, and

wherein the stand-alone key cutting machine may create the queue of key duplication tasks listed by their respective indicators.

14. A method of duplicating keys in a sequential manner, comprising:

identifying a key blank corresponding to a first master key using a key duplication machine, wherein identifying the key blank comprises capturing an image of the first master key, and comparing the captured image to a plurality of images in a database corresponding to known key blanks;

cutting a bitting pattern into the identified key blank, the bitting pattern corresponding to the bitting pattern of the first master key;

while the bitting pattern is being cut into the identified key blank, identifying a plurality of master keys, wherein identifying the plurality of master keys comprises capturing images of the plurality of master keys, and comparing the captured images to a plurality of images in a database corresponding to known key blanks, the identified plurality of master keys being maintained in a queue of key duplication tasks and prioritized for cutting based upon one or more predetermined factors, wherein the one or more predetermined factors are selected from the group consisting of machine availability within a system of key cutting machines and the order in which the plurality of master keys are identified.

15. The method of claim 14 , wherein identifying the key blanks corresponding to the first master key and the plurality of master keys includes the steps of placing the first master key in a machine opening, removing the first master key, and placing the plurality of master keys in the same machine opening.

16. The method of claim 14 , further comprising:

storing information associated with the one or more key blanks identified as corresponding to the plurality of master keys in an internal memory;

associating the key blank information with an indicator associated with the plurality of master keys; and

transmitting the stored information, along with the indicator, to a second key duplication machine.

17. The method of claim 14 , further comprising identifying the bitting patterns of the plurality of master keys and storing information corresponding to the bitting patterns in an internal memory.

18. The method of claim 17 , further comprising:

associating the bitting pattern information with an indicator associated with the plurality of master keys;

transmitting the stored information corresponding to the bitting pattern to a second key duplication machine, along with the indicator; and

cutting a bitting pattern into a selected key blank using the second key duplication machine,

wherein the bitting pattern and the selected key blank each correspond to the transmitted information and the indicator associated with the plurality of master keys received by the second key duplication machine.

19. The method of claim 14 , further comprising completing the identification of a key blank corresponding to the plurality of master keys before completing the cutting of the bitting pattern into the identified key blank corresponding to the first master key.

20. The method of claim 14 , further comprising:

storing information associated with one or more the key blanks identified as corresponding to the plurality of master keys in an internal memory;

associating the key blank information with an indicator associated with the plurality of master keys; and

providing an output comprising at least one of the key blank information, the indicator, pricing information, or instructions for further process completion.

21. The method of claim 14 , wherein the one or more predetermined factors include a customer provided timing request.

22. The method of claim 14 , wherein a user directs the queued up master keys to be cut upon specific machines in a system of key cutting machines based upon the prioritization.

23. The method of claim 22 , wherein the key cutting machines in the system are connected together through a network, and the user direction is communicated over the network.

24. The integrated key duplication machine of claim 1 , wherein the one or more predetermined factors further include a customer provided timing request.

25. The sequentialized key duplication system of claim 8 , wherein the one or more predetermined factors further include a customer provided timing request.

Assignments (8)
TERM PATENT SECURITY AGREEMENT Recorded Jul 15, 2021
From: THE HILLMAN GROUP, INC.
To: JEFFERIES FINANCE LLC, AS ADMINISTRATIVE AGENT
Reel/Frame 056883/0001 →
RELEASE OF SECURITY INTEREST Recorded Jul 15, 2021
From: JEFFERIES FINANCE LLC
To: THE HILLMAN GROUP, INC.; NB PRODUCTS LLC; BIG TIME PRODUCTS, LLC
Reel/Frame 056885/0264 →
NOTICE OF SUCCESSION OF AGENCY Recorded Oct 3, 2018
From: BARCLAYS BANK PLC
To: JEFFERIES FINANCE LLC
Reel/Frame 047189/0543 →
TERM LOAN SECURITY AGREEMENT Recorded Jun 4, 2018
From: THE HILLMAN GROUP, INC.
To: BARCLAYS BANK PLC
Reel/Frame 046291/0256 →
ABL SECURITY AGREEMENT Recorded Jun 4, 2018
From: THE HILLMAN GROUP, INC.
To: BARCLAYS BANK PLC
Reel/Frame 046291/0617 →
RELEASE OF SECURITY INTEREST Recorded Jun 1, 2018
From: BARCLAYS BANK PLC
To: THE HILLMAN GROUP, INC.
Reel/Frame 046286/0513 →
SECURITY INTEREST Recorded Jul 3, 2014
From: THE HILLMAN GROUP, INC.
To: BARCLAYS BANK PLC, AS COLLATERAL AGENT
Reel/Frame 033269/0327 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 1, 2013
From: BURKETT, MICHAEL WILSON; WILL, GARY; MILLER, BRADLEY ROY
To: THE HILLMAN GROUP, INC.
Reel/Frame 030723/0419 →
Continuity (1)
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