IP Library Granted Patent US 9,151,315
Granted Patent B2
US 9,151,315 · App. 13/934,817 · Granted Oct 6, 2015

Devices, systems, and methods for securing a component to a surface

Inventor: Greg McPheeters (Santa Cruz, CA)
Assignee: Sunrun South LLC
F16B37/14F16B33/004F16B5/0275F16B37/041
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Quick Facts
Patent No.
US 9,151,315
App. No.
13/934,817
Granted
Oct 6, 2015
Kind
B2
Abstract

Devices, systems, and methods for securing a component to a surface are disclosed. The fastening device can include a base member having a threaded projection extending from a base plate. A base sealing gasket can be provided between the base plate and a surface on which the base plate is mounted to ensure a water-tight fit. A capping nut having a nut aperture can be threadably engaged to the treaded projection, and a structural fastener can be inserted through the nut aperture for securing a structural component of a building-mounted structure. A nut sealing gasket can be disposed between within the capping nut to ensure a water-tight fit between the capping nut and the base member.

Claims (59)

1. A fastening device, comprising:

a base member comprising:

a base plate; and

a threaded projection that extends away from a first side of the base plate;

a capping nut comprising:

a threaded bore configured to threadably engage to the threaded projection extending at least partially from an open end of the capping nut towards a closed end of the capping nut; and

a nut aperture, extending through the closed end; and

a base sealing gasket disposed on a second side of the base plate that is opposite the first side.

2. The fastening device of claim 1 , wherein the second side of the base plate comprises a recess that receives the base sealing gasket.

3. The fastening device of claim 1 , wherein a diameter of the threaded bore is greater than a diameter of the nut aperture.

4. The fastening device of claim 1 , further comprising:

a nut sealing gasket abutting the closed end of the capping nut within the threaded bore and engaging a distal end of the threaded projection, wherein the distal end is opposite a proximal end of the threaded projection that abuts the first side of the base plate.

5. The fastening device of claim 4 , further comprising:

a structural fastener extending through an opening in the nut sealing gasket and the nut aperture, wherein a diameter of a head of the structural fastener is greater than a diameter of the nut aperture and less than a diameter of the threaded bore.

6. The fastening device of claim 1 , further comprising:

a structural fastener extending through the nut aperture, wherein a diameter of a head of the structural fastener is greater than a diameter of the nut aperture and less than a diameter of the threaded bore.

7. The fastening device of claim 6 , further comprising a structural member coupled to the structural fastener.

8. The fastening device of claim 7 , wherein the structural member comprises one of:

a rail;

an L-foot; and

a standoff.

9. The fastening device of claim 1 , further comprising:

a surface fastener extending through a base aperture in the base plate and an opening in the base sealing gasket, wherein the surface fastener is configured to couple the fastening device to a surface.

10. A method for securing a component to a surface, the method comprising:

coupling a base sealing gasket to a first side of a base plate of a base member, the base member further comprising a hollow, threaded projection that extends away from a second side of the base plate;

fastening the base member to a surface using a surface fastener inserted through the hollow, threaded projection and into the surface;

inserting a structural fastener through a nut aperture of a capping nut; and

threadably engaging a threaded bore of the capping nut to the hollow, threaded projection.

11. The method of claim 10 , further comprising inserting a nut sealing gasket into the threaded bore of the capping nut.

12. The method of claim 11 , wherein coupling the base sealing gasket to the base member comprises:

adhering the base sealing gasket to the base plate with an adhesive.

13. The method of claim 11 , wherein inserting the structural fastener through the aperture of the capping nut comprises press fitting a head of the structural fastener into a recessed cavity adjacent to the aperture of the capping nut.

14. A mounting system, comprising:

a base member comprising:

a base plate comprising a base aperture; and

a hollow, threaded projection that extends from a first side of the base plate, wherein the hollow, threaded projection is in communication with the base aperture;

a base sealing gasket coupled to a second side of the base plate that is opposite the first side;

a capping nut comprising:

a closed end comprising a nut aperture; and

a threaded bore extending from an open end of the capping nut to the closed end and threadably engaging the hollow, threaded portion; and

a structural fastener inserted into the nut aperture; and

a structural member coupled to the closed end using the structural fastener.

15. The mounting system of claim 14 , further comprising:

a surface fastener inserted into the aperture in the base plate for securing the base member to a surface.

16. The mounting system of claim 14 , further comprising:

a nut sealing washer disposed within the threaded bore, wherein the nut sealing washer:

abuts an inner surface of the closed end; and

engages a distal end of the hollow-threaded projection opposite a proximal end of the hollow-threaded projection that is adjacent to the base plate.

17. The mounting system of claim 14 , further comprising:

an O-ring provided around a proximal end of threaded projection 102 b that abuts the base plate.

18. The mounting system of claim 14 , the structural member comprising one of:

a rail;

an L-foot; and

a standoff.

19. The mounting system of claim 14 , the base plate further comprising:

a plurality of flat edges.

20. The fastening device of claim 1 , wherein the closed end is defined by a flat outer surface arranged in a plane substantially perpendicular to a longitudinal axis of the threaded bore.

21. The method of claim 10 , further comprising:

securing a structural member to the structural fastener.

Assignments (4)
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE STREET ADDRESS PREVIOUSLY RECORDED AT REEL: 032549 FRAME: 0245. ASSIGNOR(S) HEREBY CONFIRMS THE CHANGE OF NAME. Recorded Mar 6, 2015
From: MS ENERGY SURVIVING LLC
To: SUNRUN SOUTH LLC
Reel/Frame 035136/0409 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 31, 2014
From: MCPHEETERS, GREG
To: MAINSTREAM ENERGY CORPORATION
Reel/Frame 032559/0676 →
CHANGE OF NAME Recorded Mar 27, 2014
From: MS ENERGY SURVIVING LLC
To: SUNRUN SOUTH LLC
Reel/Frame 032549/0245 →
MERGER Recorded Mar 26, 2014
From: MAINSTREAM ENERGY CORPORATION
To: MS ENERGY SURVIVING LLC
Reel/Frame 032531/0943 →
Continuity (1)
Related Publication 20150007523A1 · Jan 8, 2015