Extended reach placement of wellbore completions
View Patent ↗A self-actuated cyclical flow interruption valve on a deployment tool is positioned at a proximal end of a well completion assembly. Fluid is pumped though the self-actuated cyclical flow interruption valve and vented immediately distal of the valve, to return to surface of the well. A water hammer pulse is generated each time the self-actuated cyclical flow interruption valve closes, thereby generating an impact force that acts to push the completion equipment distally into the well. The continuous cyclic force of the impact facilitates placement of the completion equipment where desired in the well, including within a horizontal extension of the well. Fluid discharged through the self-actuated cyclical flow interruption valve circulates up to the surface through a vertical and inclined section of the well.
1. A method for placing a completion into an openhole section of well below a well casing, comprising the steps of:
(a) inserting a completion string connected to a liner hanger having a release mechanism section into a well,
(b) inserting a flow cycling valve connected to a deployment string into a well,
(c) activating a fluid pump on the surface to pump fluids downhole to the flow cycling valve disposed proximally of the completion string to generate one or more pressure pulses,
(d) applying the force caused by the one or more pressure pulses to advance the completion distally into the well until the flow cycling valve and the liner hanger encounter a casing profile, and
(e) causing the release mechanism to release from the liner hanger, thereby completing the placement of the completion in the well.
2. The method for placing a completion into an openhole section of well below a well casing as described in claim 1 , further comprising the step of:
(a) latching the liner hanger when it encounters the casing profile, and
(b) causing the release mechanism, where the release mechanism is a shear pin release type, to release by creating overpull on the deployment string.
3. The method for placing a completion into an openhole section of well below a well casing as described in claim 1 , further comprising the step of:
(a) latching the liner hanger when it encounters the casing profile, and
(b) causing the release mechanism, where the release mechanism is a reverse, left hand thread release type, to release by rotating the deployment string.
4. The method for placing a completion into an openhole section of well below a well casing as described in claim 1 , further comprising the step of:
(a) removing the deployment string connected to the flow cycling valve and a released portion of the release mechanism, thereby completing the completion installation in the well.
5. The method for placing a completion into an openhole section of well below a well casing as described in claim 1 , wherein the flow cycling valve is a pulse valve.
6. The method for placing a completion into an openhole section of well below a well as described in claim 5 , wherein the pulse valve is a pilot and poppet water hammer valve.
7. A system for placing a completion into an openhole section of well below a well casing, comprising:
a completion string connected to a liner hanger having a release mechanism section,
a flow cycling valve connected to a deployment string and disposed proximally of the completion string, and
a fluid pump on the surface to pump fluids downhole to the flow cycling valve to thereby generate one or more pressure pulses, the flow cycling valve positioned so the force of the pulses serves to advance the completion distally into the well.
8. The system of claim 7 wherein the release mechanism section is a shear pin type release mechanism and the release mechanism section is disposed between the completion and the flow cycling valve.
9. The system of claim 8 wherein said release mechanism is coupled to the completion with shear pins and the external features on proximal end of the completion engage features on distal end of the casing thereby preventing axial motion of the completion.
10. The system of claim 7 wherein the release mechanism section incorporates a reverse thread that engages the completion and external features on the proximal end of the completion that engage features at the end of the casing thereby preventing rotation of the completion but allowing for the rotation a releasable portion of the release mechanism section.
11. The system of claim 7 wherein the flow cycling valve is a pilot and poppet water hammer valve.
12. A system for placing a completion into an openhole section of well below a well casing, comprising:
a completion string connected to a liner hanger having a release mechanism section,
a pulse valve connected to a deployment string and disposed proximally of the completion string, and
a fluid pump on the surface to pump fluids downhole to the pulse valve to thereby generate one or more pressure pulses, the pulse valve positioned so the force of the pulses serves to advance the completion distally into the well.
13. The system of claim 12 wherein the release mechanism section is a shear pin type release mechanism and the release mechanism section is disposed between the completion and the pulse valve.
14. The system of claim 13 wherein said release mechanism is coupled to the completion with shear pins and the external features on proximal end of the completion engage features on distal end of the casing thereby preventing axial motion of the completion.
15. The system of claim 13 wherein the pilot and poppet water hammer valve is configured such that the poppet is reciprocally moveable between a closed position, in which it at least partially blocks pressurized fluid flow from the fluid pump on the surface from flowing through a poppet seat of the poppet, and an open position, in which pressurized fluid flows through the throat of the poppet seat, the valve creating a pressure pulse each time the poppet moves to the closed position.
16. The system of claim 12 wherein the release mechanism section incorporates a reverse thread that engages the completion and external features on the proximal end of the completion that engage features at the end of the casing thereby preventing rotation of the completion but allowing for the rotation a releasable portion of the release mechanism section.
17. The system of claim 12 wherein the pulse valve is a pilot and poppet water hammer valve.
18. The system of claim 12 further comprising a swivel allowing for rotation of the deployment string.
19. The system of claim 12 further comprising a casing profile, the liner hanger configured to latch on the casing profile as the completion string reaches an installation position in the well.