IP Library Granted Patent US 9,953,756
Granted Patent B2
US 9,953,756 · App. 13/948,315 · Granted Apr 24, 2018

Radio frequency transformer winding coil structure

Inventors: Leon Marketos (Auburn, NY); Erdogan Alkan (Fayetteville, NY)
Assignee: PPC BROADBAND, INC.
H01F27/006H01F27/255H01F27/2895H01F41/0206H01F41/06H01F41/08H01F17/062H01F2003/106Y10T29/49071
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Quick Facts
Patent No.
US 9,953,756
App. No.
13/948,315
Granted
Apr 24, 2018
Kind
B2
Abstract

An RF transformer is provided. The RF transformer includes a ferrite core and a winding coil structure formed around the ferrite core. The winding coil structure is in electrical contact with a center portion of the ferrite core. The winding coil structure is essentially electrically and physically spaced from external portions of the ferrite core.

Claims (55)

1. A transformer comprising:

a core having a toroidal shape;

at least one pair of conductive wires wound about an outer surface of the core, the at least one pair of conductive wires electrically contacting a first portion of the outer surface; and

one or more spacers forming one or more air gaps configured to allow a liquid to pass between the at least one pair of conductive wires and a second portion of the outer surface,

wherein:

the core is configured to couple a low bandwidth signal across the at least one pair of conductive wires through magnetic coupling;

the at least one pair of conductive wires comprises a twisted portion including a plurality of consecutive twists;

the plurality of consecutive twists is configured to couple a high bandwidth signal across the at least one pair of conductive wires through a combination of a magnetic coupling and a capacitive coupling;

a magnitude of the capacitive coupling is proportional to a number of the plurality of the consecutive twists;

the core is a toroidal shaped member disposed in a radial plane and is comprised of a ferrite material;

the at least one pair of conductive wires comprises a pair of untwisted wire leads extending from the twisted portion around the outer surface of the core;

the twisted portion is substantially coplanar with the radial plane;

the one or more spacers forming the one or more air gaps comprise:

a first spacer extending radially from the second portion of the outer surface of the toroidal shaped member;

a second spacer extending axially from the second portion of the outer surface of the toroidal shaped member; and

a third spacer extending axially from the outer surface of toroidal shaped member; and

the one or more air gaps comprise:

a first air gap between the first spacer and the second spacer; and

a second air gap between the first spacer and the third spacer.

2. The transformer of claim 1 , wherein the plurality of consecutive twists wound about the outer surface are configured to increase the capacitive coupling when the bandwidth increases above about 300 Mhz.

3. The transformer of claim 1 , wherein:

the toroidal shape of the core defines a ring disposed in a radial plane,

the twisted portion is substantially coplanar with the radial plane of the toroidal shaped core.

4. The transformer of claim 3 , wherein:

at least one of the pair of untwisted wire leads crosses over the twisted portion upon a subsequent revolution of the at least one of the pair of untwisted wire leads.

5. The transformer of claim 1 , wherein the plurality of consecutive twists comprises a twisted portion extending linearly from the outer surface of the ferrite core.

6. A transformer comprising:

a ferrite core comprising a toroidal-shaped member disposed in a radial plane, the toroidal-shaped member comprising an interior surface and exterior surfaces, the interior surface comprising an inner ring of the toroidal-shaped member, and the outer surfaces comprising an outer ring of the toroidal-shaped member, a top surface of the toroidal-shaped member, and the bottom surface of the toroidal-shaped member;

at least one pair of conductive wires wound about the ferrite core, the at least one pair of conductive wires directly contacting the interior surface of the toroidal-shaped member;

a plurality of spacers forming a plurality of air gaps between the plurality of spacers, the at least one pair of conductive wires, and the outer surfaces of the toroidal-shaped member;

wherein:

the plurality of air gaps are configured to allow a liquid to pass between the at least one pair of conductive wires and the outer surfaces of the ferrite core,

the at least one pair of conductive wires comprises a twisted portion including a plurality of consecutive twists,

the twisted portion is substantially coplanar with the radial plane;

the at least one pair of conductive wires comprises a pair of untwisted wire leads extending from the twisted portion around the outer surfaces of the core and the inner surface of the core;

the plurality of spacers comprise:

a first spacer extending radially outward from the outer ring of the toroidal shaped member;

a second spacer extending axially from the top surface of the toroidal-shaped member; and

a third spacer extending axially from the bottom surface of the toroidal-shaped member; and

the plurality of gaps comprise:

a first air gap between the first spacer and the second spacer; and

a second air gap between the first spacer and the third spacer.

7. The transformer of claim 6 , wherein:

the core is configured to couple a low bandwidth signal across the conductive wires through magnetic coupling,

the plurality of consecutive twists is configured to couple a high bandwidth signal across the at least one pair of conductive wires through a combination of a magnetic coupling and a capacitive coupling, and

the capacitive coupling is configured to generate a capacitive magnitude associated with the high bandwidth signals that is proportional to a number of the plurality of the consecutive twists formed by the at least one pair of conductive wires such that the capacitive magnitude proportionally increases when the number of the plurality of the consecutive twists formed by the at least one pair of conductive wires increases.

8. The transformer of claim 6 , wherein the plurality of consecutive twists comprises a twisted portion extending linearly from the outer surface of the ferrite core.

9. The transformer of claim 6 , wherein:

at least one of the pair of untwisted wire leads crosses over the twisted portion upon a subsequent revolution of the at least one of the pair of untwisted wire leads.

10. The transformer of claim 7 , wherein:

at least one of the pair of wire leads is configured to cross over the twisted portion to augment the capacitive coupling.

11. The transformer of claim 7 , wherein the twisted portion is configured to increase the capacitive coupling when the bandwidth increases above about 300 Mhz.

12. The transformer of claim 6 , wherein:

a first lead of the pair of untwisted wire leads wraps around the outer surfaces and crosses over the twisted portion upon a subsequent revolution of the lead wrap, and

the first lead of the pair of untwisted wire leads and a second lead of the pair of untwisted wire leads are twisted to form a second twisted portion that is generally orthogonal to the twisted portion.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 23, 2013
From: MARKETOS, LEON; ALKAN, ERDOGAN
To: PPC BROADBAND, INC.
Reel/Frame 030855/0682 →
Continuity (2)
Provisional Application 61703802 · Sep 21, 2012
Related Publication 20150028981A1 · Jan 29, 2015