Air sterilization and disinfection apparatus and method
View Patent ↗An apparatus ( 100 and/or 200 ) and corresponding method ( 500 ) for air sterilization and disinfection can include an electronics and control module ( 110 and/or 210 ), a means for drawing air from the surrounding environment into the apparatus ( 120 and/or 220 ), an air management chamber ( 130 and/or 230 ), and a housing ( 170 and/or 270 ). The means for drawing air from the surrounding environment into the apparatus ( 120 and/or 220 ) mobilizes latent pathogens in the environment and draws them into the apparatus ( 100 and/or 200 ) for sterilization and disinfection. The air management chamber ( 130 and/or 230 ) provides for exposure of the airborne pathogens to UV radiation, via UV LEDs ( 150 and/or 250 ), with a dosage sufficient to penetrate the cell walls and destroy the pathogens. The electronics and control module ( 110 and/or 210 ) powers the apparatus ( 100 and/or 200 ) and interfaces with the electronic components. The housing ( 170 ) forms the outer shell of the apparatus ( 100 ).
1. An apparatus for sterilizing and disinfecting air, the apparatus comprising:
an air management chamber that creates a turbulent flow such that airborne pathogens are exposed to a dosage of UV radiation sufficient to penetrate and kill the pathogens, comprising: an inlet; an outlet; and one or more reaction tubes;
a means for creating a convective air exchange in a room to mobilize latent pathogens and directing the convective air exchange into the inlet of the air management chamber;
a sensor means for monitoring the irradiance level in each reaction tube;
a high efficiency particulate air (HEPA) filter located at the outlet of the air management chamber;
a filter impregnated with silver ions and citric acid located at the outlet of the air management chamber;
an electronics and control module located outside of the airflow path;
an externally visible indicator means to tell the user that the apparatus is working; and
an external housing that surrounds the apparatus.
2. The apparatus of claim 1 , wherein the air management chamber is comprised of one or more reaction tubes axially disposed within the air management chamber, wherein each reaction tube is comprised of an inlet, an outlet, an inner surface, an outer surface, and a wall bounded by the inner surface and the outer surface, and is coupled to the inlet of the air management chamber by an airtight sealing means in order to receive the airflow.
3. The reaction tube of claim 2 , wherein the inner surface of the reaction tube is polished aluminum.
4. The reaction tube of claim 2 , the reaction tube further comprising one or a plurality of v-gutters, wherein the v-gutters are fixedly attached to the inner surface of the reaction tube, are located in the path of the airflow so as to ensure contact with the airborne pathogens, and are made of naturally antimicrobial and germicidal materials chosen from the group consisting of polished aluminum, copper, and copper alloys.
5. The reaction tube of claim 2 , the reaction tube further comprising a means for sensing radiation levels inside of the reaction tube and transmitting the sensed radiation levels in the form of an electronic signal, the sensing means fixedly attached to mated openings in the wall of the reaction tube and electrically connected to the electronics and control module.
6. The reaction tube of claim 2 , wherein a plurality of UV LEDs are electrically connected to the electronics and control module and are fixedly attached to mated openings longitudinally disposed in the wall of the reaction tube such that the UV LEDs irradiate the inner surface of the reaction tube but do not impede the air flow through the reaction tube.
7. The UV LEDs of claim 6 , wherein the wavelength of the UV light emitted by the LED is less than 320 nm.
8. The UV LEDs of claim 6 , wherein the UV LEDs are arranged in an array that is mounted on flexible circuit boards.
9. The UV LEDs of claim 6 , wherein the array of UV LEDs are of different wavelengths in order to kill different pathogens that may not share the same cell wall UV transmissivity characteristics.
10. The reaction tube of claim 6 , wherein the inner surface of the reaction tube modulates the airflow being irradiated by the UV LEDs by creating a turbulent flow in order to expose the airborne pathogens to the UV radiation for greater than one second before exiting the reaction tube outlet.
11. The reaction tube of claim 10 , wherein the turbulent flow is created by an area of sudden expansion located longitudinally along the length of the tube occurring between the inlet and the UV LEDs.
12. The apparatus of claim 1 , wherein the means for creating an airflow into the inlet of the air management chamber is a fan electrically connected to the electronics and control module with an inlet and an outlet, the outlet coupled to the inlet of the air management chamber by an airtight sealing means, the fan capable of producing an air flow rate into the air management chamber between 180 and 300 cu Ft/min.
13. The apparatus of claim 1 , wherein the means for creating an airflow into the inlet of the air management chamber is comprised of: a fan or a plurality of fans; and a manifold with an inlet or plurality of inlets and a plurality of outlets; the fan or plurality of fans electrically connected to the electronics and control module, each fan with an inlet and an outlet, the outlet coupled by an airtight sealing means to an inlet on the manifold and each outlet of the manifold coupled by an airtight sealing means to the inlet of each reaction tube, the plurality of fans, combined, capable of producing an air flow rate between 180 and 300 cu Ft/min.
14. The apparatus of claim 1 , wherein the electronics and control module is comprised of a means for regulating the electrical power input into the apparatus.
15. The electronics and control module of claim 14 , further comprising a means for receiving an input signal and generating an output signal to an externally visible indicator.
16. The electronics and control module of claim 14 , further comprising a circuit breaker means for sensing an over-current or circuit fault condition.
17. The apparatus of claim 1 , wherein the housing forms the outer surfaces of the apparatus and comprises an inlet coupled to the inlet of the means for creating an airflow into the apparatus, an outlet coupled to the outlet of the air management chamber, and a means for a user to interface with the electronics and control module.
18. The housing of claim 17 , further comprising a means for accessing and replacing any one or multiple filters, said filters selected from the group consisting of a particulate filter, a HEPA filter, and a silver ion plus citric acid infused filter.
19. The housing of claim 17 , wherein the means for a user to interface with the electronics and control module comprises: a means for powering on and off the apparatus; a means for indicating to the user that the apparatus is detecting radiation in the reaction tube; and a means for indicating to the user if any of the filters need to be replaced.
20. The means for a user to interface with the electronics and control module of claim 19 , wherein the means comprises indicator lights fixedly attached to mated openings in the housing and electrically coupled to the electronics and control module.