IP Library Patent Application 13966221
Patent Application
App. No. 13/966,221

Nanostructured CIGS Absorber Surface for Enhanced Light Trapping

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Patent No.
US None
App. No.
13/966,221
Abstract

A technique includes fabricating a layered precursor including: depositing a first film including a first indium gallium selenide compound on a substrate; then depositing a second film including a CuSe compound; then heating the substrate, the first film and the second film to convert the CuSe compound in the second film to a Cu 2-x Se (0.2=≦x≦1) compound; then reactively depositing a third film including a second indium gallium selenide compound to convert the first film, the second film and the third film into a CIGS absorber film; and forming nanoscale morphological asymmetries in the CIGS absorber film, wherein a surface portion of the CIGS absorber film has a distribution of grain sizes with gaps between most of their surface area characterized by reentrant angles which effectively trap light.

Claims (26)

1 . A method, comprising:

fabricating a layered precursor including:

depositing a first film including a first indium gallium selenide compound on a substrate; then

depositing a second film including a CuSe compound; then

heating the substrate, the first film and the second film to convert the CuSe compound in the second film to a Cu 2-x Se (0.2=<x<1) compound; then

reactively depositing a third film including a second indium gallium selenide compound to convert the first film, the second film and the third film into a CIGS absorber film; and

forming nanoscale morphological asymmetries in the CIGS absorber film,

wherein a surface portion of the CIGS absorber film has a distribution of grain sizes with gaps between most of their surface area characterized by reentrant angles which effectively trap light.

2 . The method of claim 1 , wherein forming nanoscale morphological asymmetries in the CIGS absorber film includes Cu—Se flux-assisted re-crystallization.

3 . The method of claim 2 , wherein Cu—Se flux-assisted re-crystallization includes coalescence and coarsening of both CIGS grains and voids formed there between by reactive mass transport.

4 . The method of claim 1 , wherein forming includes rapid optical processing.

5 . The method of claim 1 , wherein forming includes rapid isothermal processing.

6 . The method of claim 1 , further comprising depositing a cap film on the third film, the cap film including Se.

7 . The method of claim 6 , wherein the cap film includes Se 1-s S s with optional Na, where 0≦s≦1.

8 . The method of claim 1 , further comprising depositing a buffer film on the CIGS absorber film.

9 . The method of claim 8 , wherein depositing the buffer film includes at least one member selected from the group consisting of chemical bath deposition and atomic layer deposition.

10 . The method of claim 8 , further comprising depositing a transparent resistive oxide on the buffer film.

11 . The method of claim 10 , wherein depositing the transparent resistive oxide includes at least one member selected from the group consisting of chemical bath deposition and atomic layer deposition.

12 . A composition of matter, comprising a GIGS absorber film including nanoscale morphological asymmetries in the CIGS absorber film, wherein a surface portion of the CIGS absorber film has a distribution of grain sizes with gaps between most of their surface area characterized by reentrant angles which effectively trap light.

13 . The composition of matter of claim 12 , further comprising a buffer film coupled to the GIGS absorber film.

14 . The composition of matter of claim 12 , further comprising a transparent resistive oxide coupled to the buffer film.

15 . An apparatus, comprising a CIGS absorber film including nanoscale morphological asymmetries in the CIGS absorber film, wherein a surface portion of the CIGS absorber film has a distribution of grain sizes with gaps between most of their surface area characterized by reentrant angles which effectively trap light.

16 . The apparatus of claim 15 , further comprising a buffer film coupled to the CIGS absorber film.

17 . The apparatus of claim 16 , further comprising a transparent resistive oxide coupled to the buffer film.

18 . The apparatus of claim 17 , wherein the transparent resistive oxide include amorphous zinc tin oxide.

19 . A solar cell module, comprising the apparatus of claim 15 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 11, 2013
From: SANG, BAOSHENG; LU, DINGYUAN; MILLER, ROY M; MARTINEZ, CASIANO R; KIM, MINSIK; MOON, CHANG-SUP; STANBERY, BILLY J
To: HELIOVOLT CORPORATION
Reel/Frame 031184/0336 →