Pasteurization system for root vegetables
A system and method for pasteurizing the surface of a food product includes a flame pasteurizing means arranged to transfer heat to an outer layer of the food product as it is carried by a cook belt. The flame pasteurizing means provides a medium that engulfs more than 50% of the surface area of the skin or outer layer and raises the temperature of the outer layer to at least 145° F. (about 62.8° C.). A washing means, arranged at an exit point of the flame pasteurizing means, removes the raised temperature outer layer and stops heat transfer to an adjacent inner layer of the food product. The pasteurized and washed product retains the same color and flavor as that of the unpasteurized product.
1. A method for pasteurizing the surface of a root vegetable, the method comprising the steps of:
arranging a plurality of root vegetables on a cook belt, each root vegetable being in a raw and unpeeled state; and
passing the root vegetables through a flame pasteurizing means, the flame pasteurizing means arranged to engulf and ignite more than 65% of the surface area of the outer layer of each root vegetable regardless of location on the cook belt, raise the temperature of the outer layer to at least 145° F. (about 62.8° C.), and burn the outer layer; and
passing the flame-pasteurized root vegetable through a washing means, the washing means removing any remaining portion of the burned outer layer but not removing an adjacent inner layer and stopping heat transfer to the adjacent inner layer of the flame-pasteurized root vegetable.
2. A method according to claim 1 wherein a core temperature of the root vegetable remains unchanged between an entry point of flame pasteurizing and exit point of washing.
3. A method according to claim 1 wherein the root vegetable resides between an entry point to the flame pasteurizing and the exit point of the flame pasteurizing for an amount of time required to achieve at least a 1 log reduction in a pathogen residing on the outer layer of the root vegetable.
4. A method according to claim 1 wherein the root vegetable resides between an entry point to the flame pasteurizing and the exit point of the flame pasteurizing for at least 30 seconds and no longer than 90 seconds.
5. A method according to claim 4 wherein the root vegetable resides between the entry to the flame pasteurizing and the exit point of the flame pasteurizing for at least 45 seconds and no longer than 60 seconds.
6. A method according to claim 1 wherein the flame pasteurizing includes at least one continuous ribbon burner arranged about the cook belt.
7. A method according to claim 6 wherein the at least one continuous ribbon burner is arranged at an oblique angle to the cook belt.
8. A method according to claim 1 wherein the amount of weight loss of the root vegetable after passing through the system is no more than 5%.