IP Library Granted Patent US 9,091,648
Granted Patent B2
US 9,091,648 · App. 13/970,638 · Granted Jul 28, 2015

Carbon based biosensors and processes of manufacturing the same

Inventors: Ali Afzali-Ardakani (Ossining, NY); Shu-Jen Han (Cortlandt Manor, NY)
Assignee: International Business Machines Corporation
G01N27/4146B82Y10/00B82Y15/00G01N33/5438G01N33/551H01L51/0045H01L51/0048H01L51/0067H01L51/0072H01L51/0558B82Y40/00
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Quick Facts
Patent No.
US 9,091,648
App. No.
13/970,638
Granted
Jul 28, 2015
Kind
B2
Abstract

Sensors, processes for manufacturing the sensors, and processes of detecting a target molecule with the sensor generally includes a substrate including a channel and first and second electrodes electrically connected to the channel, wherein the channel includes a monolayer of surface functionalized graphene or surface functionalized carbon nanotubes, wherein the surface functionalized graphene or surface functionalized carbon nanotubes include an imidazolidone compound.

Claims (27)

1. A process of manufacturing a sensor device, the process comprising:

overlaying a dielectric layer onto a substrate;

depositing graphene or carbon nanotubes onto the dielectric layer;

forming a source electrode and a drain electrode on the substrate such that the graphene or carbon nonotubes layer defines a channel therebetween and is electrically connected to the source and drain electrodes; and

functionalizing a surface of the graphene or carbon nanotubes with an imidazolidone compound, wherein the imidazolidone compound is of formula (1):

wherein R 1 and R 2 are each independently selected from the group consisting of hydrogen, an alkyl group with 1 to 16 carbon atoms, an amine group, an alkylamine group, an aldehyde group and a carboxylic acid and an ester.

2. The process of claim 1 , wherein depositing the graphene onto the dielectric layer comprises mechanically exfoliating the graphene onto the dielectric layer from natural graphite.

3. The process of claim 1 , wherein depositing the carbon nanotubes onto the dielectric layer comprises functionalizing the carbon nanotubes with a functional group reactive with a surface of the dielectric layer; and annealing to remove unreacted functional groups so as to form a monolayer layer of the carbon nanotubes on the dielectric layer.

4. The process of claim 1 , wherein the carbon nanotubes comprise single walled carbon nanotubes.

5. The process of claim 1 , wherein the carbon nanotubes comprise multi-walled carbon nanotubes.

6. The process of claim 1 , wherein the carbon nanotubes have an aspect ratio of about 5 or greater.

7. The process of claim 1 , wherein depositing the graphene or the carbon nanotubes onto the dielectric layer forms a monolayer.

8. The process of claim 1 , wherein depositing the graphene onto the dielectric layer comprises a mechanical exfoliation process or a chemical vapor deposition process.

9. The process of claim 1 , wherein the channel has a length of 50 nanometers to 1000 nanometers.

10. The process of claim 1 , wherein the sensor device is configured to provide a change in conductance upon binding of the target molecules to the probe molecules.

11. The process of claim 1 , further comprising annealing the substrate.

12. A process of manufacturing a sensor device, the process comprising:

overlaying a dielectric layer onto a substrate;

depositing graphene or carbon nanotubes onto the dielectric layer;

forming a source electrode and a drain electrode on the substrate such that the grapheme or carbon nanotubes layer defines a channel therebetween and is electrically connected to the source and drain electrodes; and

functionalizing a surface of the graphene or carbon nanotubes with an imidazolidone compound, wherein the imidazolidone compound is of formula (II):

wherein R 3 and R 4 are each independently selected from the group consisting of hydrogen, an alkyl group, an aryl group, and mixtures thereof.

13. The process of claim 12 , wherein depositing the graphene onto the dielectric layer comprises mechanically exfoliating the graphene onto the dielectric layer from natural graphite.

14. The process of claim 12 , wherein depositing the carbon nanotubes onto the dielectric layer comprises functionalizing the carbon nanotubes with a functional group reactive with a surface of the dielectric layer; and annealing to remove unreacted functional groups so as to form a monolayer layer of the carbon nanotubes on the dielectric layer.

15. The process of claim 12 , wherein depositing the graphene or the carbon nanotubes onto the dielectric layer forms a monolayer.

16. The process of claim 12 , wherein depositing the graphene onto the dielectric layer comprises a mechanical exfoliation process or a chemical vapor deposition process.

17. The process of claim 15 , further comprising annealing the substrate.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 20, 2013
From: AFZALI-ARDAKANI, ALI; HAN, SHU-JEN
To: INTERNATIONAL BUSINESS MACHINES CORPORATION
Reel/Frame 031043/0166 →
Continuity (2)
Continuation 13706784 · Dec 6, 2012
Related Publication 20140162390A1 · Jun 12, 2014