Flash sterilization container
View Patent ↗A flash sterilization container includes a hermetically sealed rigid and impermeable metal bellow valve. Upon pressurization of the external environment with steam the height of the bellow valve is reduced and this opens the valve thereby allowing steam to enter the sterilization container. Reducing the pressure outside of the sterilization container to atmospheric pressure increases the height of the bellow valve and closes the valve, thereby isolating the sterilized objects within the sterilization container.
1. A sterilization container comprising:
a container comprising a base, four side walls and an open top;
a lid shaped and dimensioned to cover and seal the entire open top of the container;
wherein the lid comprises an aperture that is sealed with a pressure actuated valve assembly;
wherein the pressure actuated valve assembly comprises a cylindrical metal component and a hermetically sealed metal bellow component positioned within the cylindrical metal component; and
wherein the pressure actuate valve assembly opens or closes by decreasing or increasing the height of the hermetically sealed metal bellow component, respectively; and
wherein the hermetically sealed metal bellow component comprises a hollow metal bellow body and a dome-shaped closed bottom; and
wherein the cylindrical metal component comprises an elongated cylindrical body having an outward extending top ring, an inward extending bottom ring and a through aperture, and wherein the top ring comprises openings dimensioned to receive bolts for securing the pressure actuated valve assembly to the lid and wherein the bottom ring is shaped and dimensioned to receive the dome-shaped closed bottom of the hermetically sealed metal bellow component.
2. The sterilization container of claim 1 , wherein the hollow metal bellow body comprises a hermetically sealed inner space comprising a small amount of air.
3. The sterilization container of claim 2 , wherein the hollow metal bellow body comprises an open top, and wherein a plate is welded to the open top of the hollow metal bellow body, thereby sealing hermetically the inner space of the hollow metal bellow body and trapping the small amount of air within the hermetically sealed inner space.
4. The sterilization container of claim 1 , wherein upon increasing the pressure outside of the sterilization container with steam the height of the hermetically sealed metal bellow decreases and causes the pressure actuated valve assembly to open and to allow steam to enter the sterilization container; and wherein upon reducing the pressure outside of the sterilization container to atmospheric pressure, the height of the hermetically sealed metal bellow increases and causes the pressure actuated valve assembly to close, and thereby to isolate sterilized objects within the sterilization container.
5. The sterilization container of claim 1 , wherein the lid is secured to the container top with clamps or via a snap-fit mechanism.
6. The sterilization container of claim 1 , wherein the lid further includes a rubber relief valve.
7. The sterilization container of claim 1 , wherein the lid further includes a perforated metal plate against which the pressure actuated valve assembly seals.
8. The sterilization container of claim 1 , further comprising a tray supported within the container and wherein the tray is perforated or meshed and is shaped and dimensioned to support objects that need to be sterilized.
9. The sterilization container of claim 1 , wherein the cylindrical metal component and the hermetically sealed metal below component comprise rigid and impermeable metals.
10. The sterilization container of claim 1 wherein the base comprises an aperture that is sealed with a pressure actuated valve assembly.
11. The sterilization method of claim 1 , wherein the valve assembly is an all-metal valve assembly.
12. A sterilization method comprising: providing a container comprising a base, four side walls and an open top and placing objects to be sterilized within the container; providing a lid shaped and dimensioned to cover and seal the entire open top of the container; wherein the lid comprises an aperture that is sealed with a pressure actuated valve assembly; wherein the pressure actuated valve assembly comprises a cylindrical metal component and a hermetically sealed metal bellow component positioned within the cylindrical metal component; and wherein the pressure actuated valve assembly opens or closes by decreasing or increasing the height of the hermetically sealed metal bellow component, respectively; and
wherein the pressure actuate valve assembly opens or closes by decreasing or increasing the height of the hermetically sealed metal bellow component, respectively; and
wherein the hermetically sealed metal bellow component comprises a hollow metal bellow body and a dome-shaped closed bottom; and
wherein the cylindrical metal component comprises an elongated cylindrical body having an outward extending top ring, an inward extending bottom ring and a through aperture, and wherein the top ring comprises openings dimensioned to receive bolts for securing the pressure actuated valve assembly to the lid and wherein the bottom ring is shaped and dimensioned to receive the dome-shaped closed bottom of the hermetically sealed metal bellow component.
13. The sterilization method of claim 12 , wherein the hollow metal bellow body comprises a hermetically sealed inner space comprising a small amount of air.
14. The sterilization method of claim 13 , wherein the hollow metal bellow body comprises an open top, and wherein a plate is welded to the open top of the hollow metal bellow body, thereby sealing hermetically the inner space of the hollow metal bellow body and trapping the small amount of air within the hermetically sealed inner space.
15. The sterilization method of claim 12 , wherein upon increasing the pressure outside of the sterilization container with steam the height of the hermetically sealed metal bellow is decreased and causes the pressure actuated valve assembly to open and to allow steam to enter the sterilization container; and wherein upon reducing the pressure outside of the sterilization container to atmospheric pressure, the height of the hermetically sealed metal bellow increases and causes the pressure actuated valve assembly to close, and thereby to isolate sterilized objects within the sterilization container.
16. The sterilization method of claim 12 , wherein the lid is secured to the container top with clamps or via a snap-fit mechanism.
17. The sterilization method of claim 12 , wherein the lid further includes a rubber relief valve.
18. The sterilization method of claim 12 , wherein the lid further includes a perforated metal plate against which the pressure actuated valve assembly seals.
19. The sterilization method of claim 12 , further comprising providing a tray that is supported within the container and wherein the tray is perforated or meshed and is shaped and dimensioned to support the objects to be sterilized.
20. The sterilization method of claim 12 , wherein the cylindrical metal component and the hermetically sealed metal below component comprise rigid and impermeable metals.
21. The sterilization container of claim 12 , wherein the base comprises an aperture that is sealed with a pressure actuated valve assembly.
22. The sterilization method of claim 12 , wherein the valve assembly is an all-metal valve assembly.