Turbine wastegate
View Patent ↗An assembly can include a turbine housing that includes a bore, a wastegate seat and two wastegate passages that extend to the wastegate seat; a rotatable wastegate shaft configured for receipt by the bore; a wastegate arm extending from the wastegate shaft; and a wastegate plug extending from the wastegate arm where the wastegate plug comprises a profile defined in part by a portion of a torus, for contacting the wastegate seat in a closed state, and defined in part by two plug portions, for defining clearances with respect to the wastegate seat in an open state. Various other examples of devices, assemblies, systems, methods, etc., are also disclosed.
1. An assembly comprising:
a turbine housing that comprises a bore, a wastegate seat and two wastegate passages that extend to the wastegate seat;
a rotatable wastegate shaft configured for receipt by the bore;
a wastegate arm extending from the wastegate shaft; and
a wastegate plug extending from the wastegate arm wherein the wastegate plug comprises a profile defined in part by a portion of a torus, for contacting the wastegate seat in a closed state, and defined in part by two plug portions, for defining clearances with respect to the wastegate seat in an open state wherein in the closed state each of the two plug portions of the wastegate plug extends into a respective one of the wastegate passages.
2. The assembly of claim 1 wherein at least the wastegate arm and the wastegate plug comprise a unitary component.
3. The assembly of claim 1 wherein each of the two plug portions comprises a surface defined at least in part by a portion of a spherical lune.
4. The assembly of claim 1 wherein each of the two plug portions comprises a shape defined at least in part by a portion of a spherical wedge.
5. The assembly of claim 1 wherein the turbine housing comprises a divider wall disposed between the two wastegate passages.
6. The assembly of claim 5 wherein the wastegate plug comprises a gap between the two plug portions that accommodates the divider wall in the closed state.
7. The assembly of claim 5 wherein the divider wall is approximately orthogonal to a rotational axis of the wastegate shaft.
8. The assembly of claim 5 wherein, in the closed state, an approximately inverted U-shaped clearance exists between the divider wall and the two plug portions.
9. The assembly of claim 1 wherein the wastegate seat comprises a conical shape.
10. The assembly of claim 1 wherein the turbine housing comprises two volutes.
11. The assembly of claim 1 wherein the wastegate shaft comprises an axis and the bore comprises an axis and wherein for a predetermined angular misalignment of the axes of ±5 degrees, the wastegate plug, circumferentially along the profile defined in part by the portion of the torus, is in contact with the wastegate seat in the closed state.
12. The assembly of claim 1 wherein the wastegate shaft comprises an axis and the bore comprises an axis and wherein for a predetermined displacement misalignment of the axes of ±1.6 mm, the wastegate plug, circumferentially along the profile defined in part by the portion of the torus, is in contact with the wastegate seat in the closed state.
13. The assembly of claim 1 wherein the wastegate seat comprises a conical shaped portion that extends between an upper edge of the conical shaped portion and a lower edge of the conical shaped portion.
14. The assembly of claim 13 wherein the housing comprises a divider wall disposed between the two wastegate passages that extends to the lower edge of the conical shaped portion of the wastegate seat.
15. The assembly of claim 1 wherein the two plug portions comprise shapes defined in part by a spherical cap cut by two cutting planes wherein the two plug portions comprise a gap therebetween defined at least in part by the two cutting planes.
16. The assembly of claim 15 wherein a height of each of the two plug portions is less than a height of the spherical cap.
17. The assembly of claim 1 wherein the wastegate seat comprises a shoulder that comprises an edge wherein the portion of a torus contacts the edge in the closed state.
18. An assembly comprising:
a turbine housing that comprises a bore, a wastegate seat and two wastegate passages that extend to the wastegate seat;
a rotatable wastegate shaft configured for receipt by the bore;
a wastegate arm extending from the wastegate shaft; and
a wastegate plug extending from the wastegate arm wherein the wastegate plug comprises a profile defined in part by a portion of a torus, for contacting the wastegate seat in a closed state, and defined in part by two plug portions, for defining clearances with respect to the wastegate seat in an open state, wherein the wastegate seat comprises a conical shaped portion that extends between an upper edge of the conical shaped portion and a lower edge of the conical shaped portion and wherein the housing comprises a divider wall disposed between the two wastegate passages, wherein the divider wall extends to the lower edge of the conical shaped portion of the wastegate seat.