Method and apparatus for thermal exchange with two-phase media
View Patent ↗In a temperature control system using a controlled mix of high temperature pressurized gas and a cooled vapor/liquid flow of the same medium to cool a thermal load to a target temperature in a high energy environment, particular advantages are obtained in precision and efficiency by passing at least a substantial percentage of the cooled vapor/liquid flow through the thermal load directly, and thereafter mixing the output with a portion of the pressurized gas flow. This “post load mixing” approach increases the thermal transfer coefficient, improves control and facilities target temperature change. Ad added mixing between the cooled expanded flow and a lesser flow of pressurized gas also is used prior to the input to the thermal load. A further feature, termed a remote “Line Box”, enables transport of the separate flows of the two phase medium through a substantial spacing from pressurizing and condensing units without undesired liquefaction in the transport lines.
1. In a system which generates, from a medium, divided separate flows of high pressure gaseous phase of the medium, and a differential flow of the medium in liquid phase and the system requires thermal control of a thermal load at an operative site that is physically displaced from the location at which separate gaseous and liquid flows are generated and divided, a temperature control unit for disposition at the operative site in proximity to the thermal load comprising:
a thermo-expansion device receiving the liquid phase of the medium and providing a cooled expanded flow of the gaseous phase of the medium proximate the thermal load, the cooled expanded flow determined by a differential temperature between a superheated gas and a temperature of an output fluid from a second mixer;
a solenoid valve positioned between a proportional valve and the second mixer, the solenoid valve controlled to be shut off whenever the system is programmed to make a change in a target temperature;
a first mixer receiving the high pressure gaseous phase of the medium at one input and providing an output to the thermal load, the first mixer having a second input receiving a pressurized gaseous phase of the medium; and
the second mixer having two inputs and receiving a controlled fraction of the high pressure gaseous phase of the medium at one input from the solenoid valve and the output from the load at a second input, and providing a return output to the system.
2. The temperature control unit of claim 1 , wherein a path for the high pressure gas phase of the medium to the first mixer includes a flow balancing orifice and a check valve in series, and wherein a high pressure gaseous phase of the medium flow path to the second mixer includes a shutoff valve and a flow balancing orifice in series, and wherein the temperature control unit includes a structure encompassing the thermo-expansion device, the first and second mixers, the flow balancing orifices, check valve and shutoff valve within its volume.
3. A method for a temperature control system using a two-phase refrigerant for direct heat transfer with a thermal load, wherein the refrigerant is divided into flows of pressurized hot gas and cooled expanded refrigerant after condensation, and wherein said divided refrigerant flows are at least partially mixed in both pre-load and post-load positions relative to said thermal load, the method comprising the steps of:
at least partially expanding said condensed refrigerant to lower the temperature thereof in close juxtaposition to the thermal load;
modulating a condensed phase of a refrigerant in a first mixer with an initial portion of a high pressure gas phase of the refrigerant to establish a media for controlling a temperature of a load;
passing the media into heat exchange relation with said thermal load;
introducing a remaining portion of high pressure gas phase to the media at a second point located after passing the media into heat exchanging relation with the thermal load, where percentages of the initial portion of high pressure gas phase and remaining portion of high pressure gas phase are adjusted in response to a temperature at the thermal load and a pressure determination after the remaining portion of high pressure gas phase is introduced to the media;
and actuating a solenoid valve to route all of the high pressure gas phase to the media at the first mixer to rapidly increase a temperature at the load.