IP Library Granted Patent US 9,520,603
Granted Patent B2
US 9,520,603 · App. 13/981,296 · Granted Dec 13, 2016

Fuel cell system

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Quick Facts
Patent No.
US 9,520,603
App. No.
13/981,296
Granted
Dec 13, 2016
Kind
B2
Abstract

A fuel cell system ( 100 ) includes: a fuel cell ( 60 ); a fuel processor ( 41 ) including a reformer ( 43 ) and a CO reducer ( 44, 45 ); a combustor ( 42 ); a first air supply device ( 46 ); an electric heater ( 50 ); a power supply device ( 200 ); a power outage detector ( 11 ); and a controller ( 10 ). The controller is configured such that, in a power outage state where the power outage detector has detected the power outage before the fuel cell generates electric power, the controller performs at least one of: increasing a supply amount of the combustion air to be greater than in a power supplied state where the power outage detector does not detect the power outage; and decreasing a supply amount of the combustible gas to be less than in the power supplied state, and decreases an amount of heating by the electric heater.

Claims (42)

1. A fuel cell system interconnected to a system power supply, the fuel cell system comprising:

a fuel cell configured to generate electric power by causing a reaction between a fuel gas containing hydrogen and an oxidizing gas;

a fuel processor including a reformer and a CO reducer, the reformer being configured to generate the fuel gas by causing a reaction between a raw material containing a hydrocarbon component and reforming water, the CO reducer being configured to reduce carbon monoxide in the fuel gas;

a combustor configured to heat the fuel processor by combusting a combustible gas supplied to the combustor;

a first air supply device configured to supply combustion air to the combustor;

an electric heater configured to heat the CO reducer;

a power supply device configured to supply electric power to the electric heater;

a controller; and

a power outage detector configured to detect a power outage in which no electric power is supplied from the system power supply to the fuel cell system, the power outage detector outputting power outage information indicative of a power outage state to the controller;

wherein

the controller is programmed to determine that a current state is the power outage state when the controller receives an input of the power outage information from the power outage detector before the fuel cell generates electric power,

in the power outage state,

the controller is programmed to at least one of: increasing a supply amount of the combustion air to be greater than in a power supplied state where the power outage detector does not detect the power outage; and decreasing a supply amount of the combustible gas to be less than in the power supplied state, and decreases an amount of heating by the electric heater to be less than in the power supplied state in a start-up step at the beginning and during start up.

2. The fuel cell system according to claim 1 , further comprising:

a first temperature detector configured to detect a temperature of the reformer,

wherein the controller is programmed such that, if a first detected temperature detected by the first temperature detector is higher than or equal to a first predetermined temperature, the controller increases the supply amount of the combustion air or increases the amount of heating by the electric heater.

3. The fuel cell system according to claim 1 , further comprising: a second temperature detector configured to detect a temperature of the CO reducer,

wherein the controller is programmed such that, if a second detected temperature detected by the second temperature detector is lower than or equal to a second predetermined temperature, the controller increases the supply amount of the combustion air or increases the amount of heating by the electric heater.

4. The fuel cell system according to claim 1 , further comprising:

a first temperature detector configured to detect a temperature of the reformer; and

a second temperature detector configured to detect a temperature of the CO reducer,

wherein the controller is programmed such that, if a first detected temperature detected by the first temperature detector is higher than a second detected temperature detected by the second temperature detector, and a difference between the first detected temperature and the second detected temperature is greater than or equal to a third predetermined temperature, the controller performs at least one of: increasing the supply amount of the combustion air; decreasing the supply amount of the combustible gas; and increasing the amount of heating by the electric heater.

5. The fuel cell system according to claim 1 , wherein

the controller is programmed such that, if a time elapsed from when the combustor starts the combusting has reached a predetermined time, the controller increases the amount of heating by the electric heater.

6. The fuel cell system according to claim 1 , further comprising:

a first temperature detector configured to detect a temperature of the reformer;

a second temperature detector configured to detect a temperature of the CO reducer; a water supply device configured to supply the reforming water to the fuel processor; and an evaporator configured to perform heat exchange with the CO reducer to generate steam from the reforming water, wherein

the controller is programmed such that, if a second detected temperature detected by the second temperature detector is lower than a fourth predetermined temperature, the controller decreases a supply amount of the reforming water to be less than in the power supplied state.

7. The fuel cell system according to claim 6 , wherein

the controller is programmed such that, if the second detected temperature is higher than or equal to the fourth predetermined temperature, the controller increases the supply amount of the reforming water.

8. The fuel cell system according to claim 6 , wherein

the controller is programmed such that, if the second detected temperature is higher than or equal to the fourth predetermined temperature and a first detected temperature detected by the first temperature detector is higher than or equal to a fifth predetermined temperature, the controller brings the supply amount of the reforming water back to the supply amount of the reforming water in the power supplied state.

9. The fuel cell system according to claim 1 , wherein

the CO reducer includes: a shift converter configured to reduce carbon monoxide by reacting the carbon monoxide with water; and a selective oxidizer configured to reduce carbon monoxide by reacting the carbon monoxide with oxygen,

the fuel cell system further comprising a second air supply device configured to supply air to the selective oxidizer, wherein

the controller is programmed to cause the second air supply device to supply air such that the air supplied to the selective oxidizer is in an amount greater than in the power supplied state.

10. The fuel cell system according to claim 1 , further comprising:

a first desulfurizer configured to remove sulfur from the raw material without reacting the sulfur contained in the raw material with hydrogen; and

a second desulfurizer configured to remove sulfur from the raw material by reacting the sulfur contained in the raw material with hydrogen, wherein

the electric heater heats the CO reducer and the second desulfurizer, and the

controller is programmed to increase a proportion of an amount of the sulfur removed by the first desulfurizer to an amount of the sulfur removed by the second desulfurizer as compared to the proportion in the power supplied state.

11. The fuel cell system according to claim 1 , wherein the fuel processor is configured such that a flue gas generated through the combusting by the combustor heats the CO reducer after heating the reformer.

Assignments (3)
CORRECTIVE ASSIGNMENT TO CORRECT THE ERRONEOUSLY FILED APPLICATION NUMBERS 13/384239, 13/498734, 14/116681 AND 14/301144 PREVIOUSLY RECORDED ON REEL 034194 FRAME 0143. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Dec 24, 2020
From: PANASONIC CORPORATION
To: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
Reel/Frame 056788/0362 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 10, 2014
From: PANASONIC CORPORATION
To: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
Reel/Frame 034194/0143 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 3, 2014
From: TAKAHASHI, MANABU; KATOU, MOTOMICHI; KIHARA, MASATO
To: PANASONIC CORPORATION
Reel/Frame 032340/0468 →