IP Library Granted Patent US 9,693,912
Granted Patent B2
US 9,693,912 · App. 13/984,383 · Granted Jul 4, 2017

Spunbonded nonwoven fabrics

Inventors: Akio Matsubara (Ichihara, JP); Kenichi Suzuki (Ichihara, JP); Shingo Kajiyama (Ichihara, JP)
Assignee: MITSUI CHEMICALS, INC.
A61F13/538B32B5/022B32B5/26D01D5/24D01F6/06D04H1/4391D04H3/007D04H3/018D04H3/10D04H3/14D04H3/16A61F13/49017A61F13/49019A61F2013/5383A61F2013/5386B32B2250/20B32B2262/0253B32B2555/00B32B2555/02Y10T442/612
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Quick Facts
Patent No.
US 9,693,912
App. No.
13/984,383
Granted
Jul 4, 2017
Kind
B2
Abstract

An object of the invention is to obtain spunbonded nonwoven fabrics including thin hollow fibers which have excellent lightweight properties and uniformity as well as exhibit high strength and flexibility. An aspect of the invention is directed to a spunbonded nonwoven fabric including hollow fibers of a propylene polymer, the hollow fibers satisfying the following requirements (a) to (c): (a) the C-axis orientation is at least 0.85, (b) the average fiber diameter is 5 to 20 μm, and (c) the hollowness is 5 to 30%.

Claims (16)

1. A spunbonded nonwoven fabric comprising hollow fibers of a propylene polymer, the hollow fibers satisfying the following requirements (a) to (c):

(a) the C-axis orientation is at least 0.85,

(b) the average fiber diameter is 5 to 20 μm, and

(c) the hollowness is 5 to 30%.

2. The spunbonded nonwoven fabric according to claim 1 , wherein (d) the basis weight is 5 to 20 g/m 2 .

3. The spunbonded nonwoven fabric according to claim 1 , wherein the propylene polymer is a propylene/α-olefin random copolymer.

4. A nonwoven fabric laminate comprising the spunbonded nonwoven fabric described in claim 1 .

5. A sanitary product comprising the nonwoven fabric laminate described in claim 4 .

6. A nonwoven fabric laminate comprising the spunbonded nonwoven fabric described in claim 1 , and a meltblown nonwoven fabric laminated thereto.

7. The nonwoven fabric laminate according to claim 6 , wherein the meltblown nonwoven fabric comprises polyolefin fibers and has (i) an average fiber diameter of not more than 2.0 μm, (ii) a coefficient of variation of fiber diameter (CV) of not more than 60%, and (iii) a number of fusion bonding per 100 fibers of not more than 15.

8. A sanitary product comprising the nonwoven fabric laminate described in claim 7 .

9. The nonwoven fabric laminate according to claim 6 , wherein the meltblown nonwoven fabric comprises propylene polymer fibers and has (i) an average fiber diameter of not more than 2.0 μm, (ii) a coefficient of variation of fiber diameter (CV) of not more than 60%, and (iv) an α-crystal fraction of less than 0.9.

10. A sanitary product comprising the nonwoven fabric laminate described in claim 9 .

11. A sanitary product comprising the nonwoven fabric laminate described in claim 6 .

12. A disposable diaper utilizing the spunbonded nonwoven fabric described in claim 1 .

13. The spunbonded nonwoven fabric according to claim 1 , wherein the hollow fibers have an eccentric hollow.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 20, 2024
From: MITSUI CHEMICALS, INC.
To: MITSUI CHEMICALS ASAHI LIFE MATERIALS CO., LTD.
Reel/Frame 069647/0795 →
CHANGE OF ASSIGNEE ADDRESS Recorded Dec 20, 2024
From: MITSUI CHEMICALS, INC.
To: MITSUI CHEMICALS, INC.
Reel/Frame 069743/0783 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 8, 2013
From: MATSUBARA, AKIO; SUZUKI, KENICHI; KAJIYAMA, SHINGO
To: MITSUI CHEMICALS, INC.
Reel/Frame 030970/0274 →
Priority Claims (1)
JP 2011-029917 · Feb 15, 2011 · national
Continuity (1)
Related Publication 20130317469A1 · Nov 28, 2013