Compressed air supply installation and method for operating a pneumatic installation

1. A compressed air supply system for operating a pneumatic system of a vehicle, the compressed air supply system comprising:

a compressed air feed;

a compressed air port leading to the pneumatic system;

a vent port to the environment;

a vent line between the compressed air port and the vent port;

a main pneumatic line between the compressed air feed and the compressed air port, the main pneumatic line including:

an air dryer, and

a pilot-operated non-return valve including:

a control chamber divided into a control space and a venting space by a control piston and/or a seal on the control piston, and

a venting chamber pneumatically connected to the vent line,

wherein the pilot-operated non-return valve is configured to open automatically in a filling direction from the compressed air feed to the compressed air port and is further configured to be released to allow flow in a venting direction from the compressed air port to the compressed air feed, and

wherein the venting chamber forms a portion of a vent valve formed as a unit of the pilot-operated non-return valve.

2. The compressed air supply system as claimed in claim 1 , wherein the pilot-operated non-return valve is releasable at least one of pneumatically and mechanically.

3. The compressed air supply system as claimed in claim 1 , wherein the main pneumatic line and the vent line are connected as separate lines to a common compressed air feed port.

4. The compressed air supply system as claimed in claim 1 , wherein the pilot-operated non-return valve is disposed in the main pneumatic line between the air dryer and the compressed air port.

5. The compressed air supply system as claimed in claim 1 , wherein the main pneumatic line includes a restrictor and the pilot-operated non-return valve in a pneumatic series circuit.

6. The compressed air supply system as claimed in claim 1 , further comprising:

a control valve; and

a pneumatic control line between the main pneumatic line and the control valve;

wherein the pilot-operated non-return valve is releasable by the control valve using a pressure derived from the main pneumatic line via the pneumatic control line.

7. The compressed air supply system as claimed in claim 6 , wherein the pilot-operated non-return valve is releasable by pressurizing a pneumatic pilot operation line between the control valve and the pilot operated non-return valve.

8. The compressed air supply system as claimed in claim 1 , the pilot-operated non-return valve further including:

a shutoff chamber pneumatically connected to the main pneumatic line,

a through flow chamber pneumatically connected to the main pneumatic line,

a shutoff valve seat between the shutoff chamber and the through flow chamber, and

a shutoff valve element configured to shut off the shutoff valve seat in shutoff mode and to open the shutoff valve seat in release mode,

wherein the control chamber is pneumatically connected to a control line via a pneumatic pilot operation line and is isolated from the through flow chamber, and

wherein the control chamber is configured to actuate a control piston acting on the shutoff valve element.

9. A pneumatic system, comprising:

the compressed air supply system as claimed in claim 1 ; and

an air spring system including:

a gallery,

at least one branch line connected pneumatically to the gallery,

at least one of a bellows and a reservoir, and

a directional control valve ahead of at least one of the bellows and the reservoir.

10. A method for operating a pneumatic system by the compressed air supply system as claimed in claim 1 , the method comprising:

filling the pneumatic system by compressed air flow routed via a main pneumatic line from the compressed air supply system, wherein the pilot-operated non-return valve in the main pneumatic line opens automatically;

holding pressure in the pneumatic installation, wherein the main pneumatic line is shut off against compressed air flow from the pneumatic system by the pilot-operated non-return valve; and

venting the pneumatic system by releasing the pilot-operated non-return valve in the main pneumatic line to allow compressed air flow from the pneumatic system through the main pneumatic line.

11. The method as claimed in claim 10 , wherein releasing the pilot-operated non-return valve is caused by a pressure derived from the main pneumatic line.

12. The method as claimed in claim 11 , further comprising pneumatically activating a vent valve in the vent line by the pressure derived from the main pneumatic line that causes releasing of the pilot-operated non-return valve.

13. The method as claimed in claim 10 , wherein the pneumatic system is a vehicle air spring system.

14. The compressed air supply system as claimed in claim 1 , wherein the pilot-operated non-return valve has a port configured to remain connected to the vent port in shut-off and release modes of the valve.

15. The compressed air supply system as claimed in claim 1 , wherein the pilot-operated non-return valve in the main pneumatic line between the compressed air feed and the compressed air port is configured as a releasable throttle check valve.

16. The compressed air supply system as claimed in claim 1 , further comprising a control valve configured to simultaneously cause opening of the vent valve and release of the pilot-operated non-return valve to allow flow in the venting direction from the compressed air port to the compressed air feed.

17. The compressed air supply system as claimed in claim 1 , wherein the pilot-operated non-return valve is configured to be released to allow flow in a venting direction from the compressed air port through the air dryer to the compressed air feed so as to regenerate the air dryer.

18. The compressed air supply system as claimed in claim 1 , wherein the control space is pneumatically connected to a control line via a pneumatic pilot operation line, and

wherein the venting space is pneumatically connected to the vent line via a vent branch line.

19. A compressed air supply system for operating a pneumatic system of a vehicle, the compressed air supply system comprising:

a compressed air feed;

a compressed air port leading to the pneumatic system;

a vent port to the environment;

a main pneumatic line between the compressed air feed and the compressed air port, the main pneumatic line including an air dryer and a pilot-operated non-return valve;

a vent line between the compressed air port and the vent port; and

a double relay piston that is pressurizable such that the pilot-operated non-return valve is releasable and a vent valve is actuatable substantially simultaneously.

20. The compressed air supply system as claimed in claim 19 , wherein the pilot-operated non-return valve includes a control chamber divided by a dividing seal on a control piston into (i) a control space connected pneumatically to a control line via a pneumatic pilot operation line, and (ii) a venting space.

21. The compressed air supply system as claimed in claim 20 , wherein the control piston has an annular bead configured to carry the dividing seal, the annular bead having a second side facing the venting space and a first side facing the control space, a surface of the second side being smaller than a surface of the first side.

22. The compressed air supply system as claimed in claim 20 , wherein the venting space of the control chamber is pneumatically, adjustably connectable by at least one of the control valve and a further vent line to one of a control line via a pneumatic pilot operation line and the vent line.

23. The compressed air supply system as claimed in claim 19 , wherein the double relay piston includes actuating elements, the actuating elements being one of integral and separate elements, the actuating elements including a relay release element and a relay vent valve element.

24. A compressed air supply system for operating a pneumatic system of a vehicle, the compressed air supply system comprising:

a compressed air feed;

a compressed air port leading to the pneumatic system;

a vent port to the environment;

a main pneumatic line between the compressed air feed and the compressed air port, the main pneumatic line including an air dryer and a pilot-operated non-return valve; and

a vent line between the compressed air port and the vent port,

wherein the pilot-operated non-return valve includes:

a shutoff chamber connected pneumatically to the main pneumatic line,

a through flow chamber connected pneumatically to the main pneumatic line,

a control chamber connected pneumatically to a control line via a pneumatic pilot operation line and isolated from the through flow chamber,

a venting chamber connected pneumatically to the vent line,

a shutoff valve seat between the shutoff chamber and the through flow chamber,

a shutoff valve element configured to shut off the shutoff valve seat in shutoff mode and to open the shutoff valve seat in release mode,

a control piston actuatable by the control chamber and configured to act on the shutoff valve element,

a vent valve seat between the venting chamber and the vent line, and

a vent valve element configured to shut off the shutoff valve seat in the shutoff mode and to open the shutoff valve seat in the release mode.

25. The compressed air supply system as claimed in claim 24 , wherein the vent valve element forms an integral tappet with the control piston, and wherein the vent valve element is formed on a side of a dividing seal of the control piston.

26. The compressed air supply system as claimed in claim 25 , wherein the control piston includes at least one first stepped portion and one second stepped portion with different cross-sectional widths.

27. A compressed air supply system for operating a pneumatic system of a vehicle, the compressed air supply system comprising:

a compressed air feed;

a vent port to the environment;

a compressed air port leading to the pneumatic system;

a vent line between the compressed air port and the vent port; and

a main pneumatic line between the compressed air feed and the compressed air port, the main pneumatic line including:

an air dryer, and

a pilot-operated non-return valve including a control chamber, the control chamber being divided into a control space and a venting space by a control piston and/or a seal on the control piston; and

a control valve; and

a pneumatic control line connecting the control valve to the compressed air port,

wherein the pilot-operated non-return valve is configured to open automatically in a filling direction from the compressed air feed to the compressed air port,

wherein the control space is connected to a pilot operation branch line and the venting space is connected to a second pilot operation branch line, and

wherein the control valve is configured to, in a controlled position, connect the pneumatic control line to the control chamber of the pilot-operated non-return valve so as to release the pilot-operated non-return valve and thereby allow flow in a venting direction from the compressed air port to the compressed air feed.

28. The compressed air supply system as claimed in claim 27 , further comprising:

a vent valve disposed in the vent line;

wherein the vent valve is biased closed, and

wherein the control valve is configured to, in the controlled position, connect the pneumatic control line to the vent valve so as to open the vent valve and thereby connect the main pneumatic line to the vent port.

29. The compressed air supply system as claimed in claim 27 , wherein the control valve is further configured to, in the controlled position, connect the pneumatic control line to the pilot operation branch line.

30. The compressed air supply system as claimed in claim 29 , wherein the control valve is further configured to, in an uncontrolled position, connect the pilot operation branch line and the second pilot operated branch line to the vent port.

31. The compressed air supply system as claimed in claim 27 , wherein the pilot-operated non-return valve further includes a shutoff chamber connected pneumatically to the main pneumatic line, and a through flow chamber connected pneumatically to the main pneumatic line.

32. The compressed air supply system as claimed in claim 31 , wherein the pilot-operated non-return valve further includes a shutoff valve element disposed in the shutoff chamber and a valve spring configured to bias the shutoff valve element against a shutoff valve seat.

33. The compressed air supply system as claimed in claim 32 , wherein the pilot-operated non-return valve further includes a control piston, wherein when the pneumatic control line is configured to pressurize the control chamber of the pilot-operated non-return valve when connected thereto by the control valve, and wherein the control piston is configured to, when the control chamber is pressurized, displace the shutoff valve element from the shutoff valve seat so as to release the pilot-operated non-return valve.