System and method for active regeneration of a DPF of a construction machine having an electro-hydraulic pump
View Patent ↗An exemplary embodiment of the present disclosure relates to a system for active regeneration of a DPF of a diesel engine, and more particularly, to a system and a method for active regeneration of a DPF including an electro-hydraulic pump, in which a non-work load is arbitrarily provided to the diesel engine to quickly perform active regeneration of the DPF even in a state in which substantial work of the construction machine having an electro-hydraulic pump is stopped, and to this end, provides a system and a method for active regeneration of a DPF of a construction machine in that, when performing the active regeneration of the DPF, a center bypass cut valve is driven to convert a hydraulic system of the construction machine to an open state, a predetermined flow rate of working fluid is discharged from the electro-hydraulic pump using an adjustor such as an electromagnetic proportional control valve (EPPR), and the working fluid is collected in to a tank through an opened center bypass line, thus allowing the working fluid to flow without driving a working machine to produce a so-called non-work load, and the engine is overheated by the load, and the temperature of the exhaust gas is raised to a predetermined temperature so as to satisfy a temperature condition required for the active regeneration of the DPF.
1. A system for active regeneration of a DPF of a construction machine having an electro-hydraulic pump, the system comprising:
a diesel engine;
electro-hydraulic pumps driven by the diesel engine and of which a discharge flow rate is adjusted by a current control of a controller;
a plurality of working machines driven by working fluid discharged from the electro-hydraulic pumps;
a center bypass line having one end connected to the electro-hydraulic pumps, and the other end connected to a tank, so that the working fluid discharged from the electro-hydraulic pumps returns back to the tank when the plurality of working machine is not driven;
center bypass cut valves which selectively block connection between the center bypass line and the tank;
a diesel particulate filter (DPF) which filters contaminants from exhaust gas discharged from the diesel engine; and
a DPF regeneration means including a diesel oxidation catalyst (DOC) which causes an exothermic reaction with fuel at a predetermined temperature,
wherein the controller produces a non-work load by increasing a discharge flow rate of the electro-hydraulic pumps without driving the working machines in a state in which the center bypass line is connected to the tank by driving the center bypass cut valves when performing active regeneration of the DPF, and allows a temperature of the exhaust gas to be raised up to the predetermined temperature by increasing a heating value of the diesel engine by the non-work load.
2. The system of claim 1 , wherein the hydraulic system further includes a safety cut-off valve which is disposed on a path which transmits pilot pressure which instructs a drive of each of the working machines, and configured to block the transmission of the pilot pressure when the safety cut-off valve is operated, and the safety cut-off valve is operated when the regeneration of the DPF starts so as to block the transmission of the pilot pressure, and released after the regeneration of the DPF is completed so as to enable the transmission of the pilot pressure.
3. A method for active regeneration of a DPF of a construction machine having an electro-hydraulic pump in the system for active regeneration of the DPF according to claim 2 , the method comprising:
a) receiving instruction on the active regeneration of the DPF;
b) adjusting the electro-hydraulic pump so that the corresponding electro-hydraulic pump discharges the working fluid at a predetermined flow rate by opening the system by driving the center bypass cut valve, and providing an arbitrary control current to the electromagnetic proportional control valve (EPPR);
c) overheating the diesel engine by a non-work load generated by the discharge of the working fluid from the electro-hydraulic pump; and
d) performing the active regeneration of the DPF by causing an exothermic reaction by supplying fuel to a diesel oxidation catalyst (DOC) disposed on a path through which the exhaust gas heated to a predetermined temperature is discharged.
4. The method of claim 3 , wherein the system for active regeneration of the DPF includes a main control valve which is driven according to transmission of a work instruction of an operator, and drives each of the working machines, and step b) is performed only when the work instruction, which is transmitted to the main control valve, is in a state of being blocked.
5. The system of claim 1 , wherein a discharge flow rate of the electro-hydraulic pumps is controlled based on a control current received through electromagnetic proportional control valves (EPPR).
6. A method for active regeneration of a DPF of a construction machine having an electro-hydraulic pump in the system for active regeneration of the DPF according to claim 5 , the method comprising:
a) receiving instruction on the active regeneration of the DPF;
b) adjusting the electro-hydraulic pump so that the corresponding electro-hydraulic pump discharges the working fluid at a predetermined flow rate by opening the system by driving the center bypass cut valve, and providing an arbitrary control current to the electromagnetic proportional control valve (EPPR);
c) overheating the diesel engine by a non-work load generated by the discharge of the working fluid from the electro-hydraulic pump; and
d) performing the active regeneration of the DPF by causing an exothermic reaction by supplying fuel to a diesel oxidation catalyst (DOC) disposed on a path through which the exhaust gas heated to a predetermined temperature is discharged.
7. The method of claim 6 , wherein the system for active regeneration of the DPF includes a main control valve which is driven according to transmission of a work instruction of an operator, and drives each of the working machines, and step b) is performed only when the work instruction, which is transmitted to the main control valve, is in a state of being blocked.
8. A method for active regeneration of a DPF of a construction machine having an electro-hydraulic pump in the system for active regeneration of the DPF according to claim 1 , the method comprising:
a) receiving instruction on the active regeneration of the DPF;
b) adjusting the electro-hydraulic pump so that the corresponding electro-hydraulic pump discharges the working fluid at a predetermined flow rate by opening the system by driving the center bypass cut valve, and providing an arbitrary control current to the electromagnetic proportional control valve (EPPR);
c) overheating the diesel engine by a non-work load generated by the discharge of the working fluid from the electro-hydraulic pump; and
d) performing the active regeneration of the DPF by causing an exothermic reaction by supplying fuel to a diesel oxidation catalyst (DOC) disposed on a path through which the exhaust gas heated to a predetermined temperature is discharged.
9. The method of claim 8 , wherein the system for active regeneration of the DPF includes a main control valve which is driven according to transmission of a work instruction of an operator, and drives each of the working machines, and step b) is performed only when the work instruction, which is transmitted to the main control valve, is in a state of being blocked.