IP Library Granted Patent US 9,610,566
Granted Patent B2
US 9,610,566 · App. 14/000,636 · Granted Apr 4, 2017

Method of forming a catalyst with an atomic layer of platinum atoms

Inventors: Minhua Shao (Manchester, CT); Michael Paul Humbert (Manchester, CT); Keiichi Kaneko (Aichi-ken, JP)
Assignees: Toyota Jidosha Kabushiki Kaisha; Audi AG
B01J23/44B01J21/08B01J23/8926B01J35/006B01J35/0013B01J35/0073B01J37/0018B01J37/0201B01J37/06B01J37/342B01J37/343H01M4/8657H01M4/926
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Quick Facts
Patent No.
US 9,610,566
App. No.
14/000,636
Granted
Apr 4, 2017
Kind
B2
Abstract

A method of forming a catalyst material includes hindering the reaction rate of a displacement reaction and controlling the formation of platinum clusters, where an atomic layer of metal atoms is displaced with platinum atoms, to produce a catalyst material that includes an atomic layer of the platinum atoms.

Claims (20)

1. A method of forming a catalyst material, the method comprising:

hindering the reaction rate of a displacement reaction to control the formation of platinum clusters, wherein an atomic layer of metal atoms is displaced with platinum atoms, to produce a catalyst material that includes an atomic layer of the platinum atoms, wherein the hindering includes:

A) conducting the displacement reaction in the presence of a platinum coordinating compound; and

B) forming a coordination complex with the platinum coordinating compound and: i) a platinum salt; or ii) the atomic layer of platinum atoms during the displacement reaction, thereby hindering displacement of the metal atoms with the platinum atoms.

2. The method as recited in claim 1 , wherein the metal atoms comprise copper.

3. The method as recited in claim 1 , wherein the platinum coordinating compound is citric acid.

4. The method as recited in claim 1 , wherein the platinum coordinating compound is ethylenediamine tetraacetic acid (EDTA).

5. The method as recited in claim 1 , wherein the atomic layer of metal atoms is on a noble metal core.

6. A method of forming a catalyst material, the method comprising:

displacing an atomic layer of metal atoms with platinum atoms in the presence of a platinum-coordinating compound to produce a catalyst material that includes an atomic layer of the platinum atoms, the method further comprising forming a coordination complex with the platinum coordinating compound and: i) a platinum salt; or ii) the atomic layer of platinum atoms during displacement of the atomic layer of metal atoms.

7. The method as recited in claim 6 , wherein the platinum-coordinating compound is selected from a group consisting of citric acid, EDTA and mixtures thereof.

8. The method as recited in claim 6 , wherein the platinum-coordinating compound is in solution with an acid and the platinum salt.

9. A method of forming a catalyst material, the method comprising:

providing a particle that includes a metal core that is covered with an atomic layer of metal atoms;

providing a solution that includes a platinum-coordinating compound and a platinum salt;

treating the particle with the solution to thereby displace the metal atoms with platinum atoms and produce a catalyst material that includes the metal core covered with an atomic layer of the platinum atoms; and

hindering displacement of the metal atoms with the platinum atoms by forming a coordination complex with the platinum coordinating compound and: i) the platinum salt; or ii) the atomic layer of platinum atoms during displacement of the metal atoms.

10. The method as recited in claim 9 , further comprising depositing the atomic layer of metal atoms onto the metal core using underpotential deposition (UPD).

11. The method as recited in claim 9 , wherein the platinum-coordinating compound is selected from a group consisting of citric acid, EDTA and mixtures thereof.

12. The method as recited in claim 9 , wherein the treating of the particle with the solution includes mixing the particle with the solution.

Assignments (5)
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE ADDRESS PREVIOUSLY RECORDED AT REEL: 035728 FRAME: 0905. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Aug 24, 2015
From: BALLARD POWER SYSTEMS INC.
To: AUDI AG
Reel/Frame 036481/0803 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 19, 2015
From: BALLARD POWER SYSTEMS INC.
To: AUDI AG
Reel/Frame 035728/0905 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 12, 2014
From: UNITED TECHNOLOGIES CORPORATION
To: BALLARD POWER SYSTEMS INC.
Reel/Frame 034152/0953 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 18, 2013
From: SHAO, MINHUA; HUMBERT, MICHAEL PAUL
To: UNITED TECHNOLOGIES CORPORATION
Reel/Frame 031430/0122 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 18, 2013
From: KANEKO, KEIICHI
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 031430/0284 →
Continuity (1)
Related Publication 20130324394A1 · Dec 5, 2013