IP Library Granted Patent US 8,981,000
Granted Patent B2
US 8,981,000 · App. 14/001,605 · Granted Mar 17, 2015

High styrene high vinyl styrene-butadiene rubber and methods for preparation thereof

Inventors: Evemarie Hamann (Halle, DE); Silvia Valenti (Halle, DE); Karin Schmiedel (Halle, DE)
Assignee: Styron Europe GmbH
C08F236/10C08F212/08C08L9/06C08F297/04C08K11/00
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Quick Facts
Patent No.
US 8,981,000
App. No.
14/001,605
Granted
Mar 17, 2015
Kind
B2
Abstract

A polymer has at least the following characteristics: (a) a block styrene content containing 4 to 6 styrene units from about 27 to about 50 weight percent based on total styrene content in the polymer; (b) a vinyl content from about 30 to about 80 weight percent based on total amount of polymerized 1,3-butadiene; and (c) a styrene content from about 40 to about 70 weight percent based on total weight of polymer. Processes for the polymerization of such a polymer, compositions containing such a polymer, and articles containing at least one component formed from such a composition are described.

Claims (33)

1. A polymer comprising:

(a) a block styrene content containing 4 to 6 styrene units from about 27 to about 50 weight percent based on total styrene content in the polymer;

(b) a vinyl content from about 30 to about 80 weight percent based on total amount of polymerized 1,3-butadiene; and

(c) a styrene content from about 40 to about 70 weight percent based on total weight of polymer.

2. The polymer of claim 1 having a block styrene content with more than 6 consecutive styrene units of less than about 25 weight percent based on total styrene content in the polymer.

3. The polymer of claim 1 having an amount of styrene incorporated with fewer than 4 consecutive styrene units of between about 30 and about 73 weight percent based on total styrene content.

4. The polymer of claim 1 produced using a batch process and having a molecular weight distribution (Mw/Mn) from about 1.05 to about 2.

5. The polymer of claim 1 produced using a continuous process and having a molecular weight distribution (Mw/Mn) from about 1.5 to about 2.5.

6. The polymer of claim 1 having a number-average molecular weight greater than or equal to about 80,000 g/mole.

7. The polymer of claim 1 having a weight-average molecular weight greater than or equal to about 84,000 g/mole.

8. The polymer of claim 1 having a Mooney viscosity from about 20 to about 150.

9. A composition comprising the polymer of claim 1 .

10. The composition of claim 9 further comprising an oil in an amount from about 5 to about 40 weight percent based on weight of the polymer.

11. An article comprising at least one component formed from the composition of claim 9 .

12. A process for polymerization of a polymer comprising monomeric units derived from a styrene monomer and a 1,3-butadiene monomer, the process comprising:

polymerizing the monomers in the presence of an initiator and a polar agent;

wherein the polar agent comprises a structure I:

wherein R 1 and R 2 are each independently an alkyl group;

wherein R 3 , R 4 , R 5 , R 6 , R 7 and R 8 are each independently selected from the group consisting of an alkyl group and hydrogen;

wherein a molar ratio of the polar agent to active initiator is greater than about 0.5;

wherein styrene content of a monomer mixture added in the polymerization is greater than about 40 weight percent based on total weight of added monomers; and

wherein the polymerization is run at a temperature of less than about 80° C.

13. The process of claim 12 wherein R 1 and R 2 are each independently a C 1 -C 4 alkyl group.

14. The process of claim 12 wherein R 3 , R 4 , R 5 , R 6 , R 7 and R 8 are each independently selected from the group consisting of hydrogen and a C 1 -C 4 alkyl group.

15. The process of claim 12 wherein the polar agent comprises ditetrahydrofurylpropane.

16. The process of claim 12 wherein the initiator comprises n-butyl lithium.

17. The process of claim 12 wherein total monomer conversion is greater than about 96 weight percent based on total amount of monomer feed.

18. The process of claim 12 wherein the polymer comprises a vinyl content from about 30 to about 80 weight percent based on total amount of polymerized 1,3-butadiene.

19. The process of claim 12 wherein the molar ratio of the polar agent to active initiator is between about 0.5 and about 10.

20. The process of claim 12 wherein the polymerization is run at a temperature of between about 10° C. and about 80° C.

21. The process of claim 12 wherein the polymer has a block styrene content containing 4 to 6 styrene units from about 27 to about 50 weight percent based on total styrene content in the polymer.

22. The process of claim 12 wherein the polymer has a block styrene content with more than 6 consecutive styrene units of less than about 25 weight percent based on total styrene content in the polymer.

23. The process of claim 12 wherein the polymerizing takes place in a hydrocarbon solvent.

Assignments (6)
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENTS RECORDED AT REEL 036303, FRAME 0749 Recorded Sep 6, 2017
From: DEUTSCHE BANK AG NEW YORK BRANCH
To: TRINSEO EUROPE GMBH
Reel/Frame 043773/0059 →
PATENT SECURITY AGREEMENT Recorded Sep 6, 2017
From: TRINSEO EUROPE GMBH
To: DEUTSCHE BANK AG NEW YORK BRANCH, AS COLLATERAL AGENT
Reel/Frame 043773/0138 →
PATENT SECURITY AGREEMENT Recorded Aug 6, 2015
From: TRINSEO EUROPE GMBH
To: DEUTSCHE BANK AG NEW YORK BRANCH, AS COLLATERAL AGENT
Reel/Frame 036303/0749 →
CHANGE OF NAME Recorded Jun 25, 2015
From: STYRON EUROPE GMBH
To: TRINSEO EUROPE GMBH
Reel/Frame 036024/0806 →
CHANGE OF NAME Recorded Jun 12, 2015
From: STYRON EUROPE GMBH
To: TRINSEO EUROPE GMBH
Reel/Frame 036007/0670 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 23, 2013
From: HAMANN, EVEMARIE; VALENTI, SILVIA; SCHMIEDEL, KARIN
To: STYRON EUROPE GMBH
Reel/Frame 031260/0561 →
Priority Claims (1)
EP 11156987 · Mar 4, 2011 · regional
Continuity (1)
Related Publication 20140024767A1 · Jan 23, 2014