IP Library Granted Patent US 9,312,548
Granted Patent B2
US 9,312,548 · App. 14/003,807 · Granted Apr 12, 2016

Fuel cell plate bonding method and arrangement

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Quick Facts
Patent No.
US 9,312,548
App. No.
14/003,807
Granted
Apr 12, 2016
Kind
B2
Abstract

An example method of securing a bond film to a fuel cell component includes positioning the bond film adjacent the fuel cell component and melting the bond film using thermal energy from an injection molded seal.

Claims (25)

1. A method, comprising:

securing a bond film to a first fuel cell component, the securing including:

forming an injection molding material on a first side of a first fuel cell plate;

positioning the bond film adjacent to a second side of the first fuel cell plate; and

sealing an interface between the fuel cell plate and the first fuel cell component with the injection molded material using thermal energy;

melting the bond film with the thermal energy from the sealing.

2. The method of claim 1 , further comprising securing the first fuel cell component relative to a second fuel cell component by curing the bond film after the melting.

3. The method of claim 2 , wherein the first fuel cell component and the second fuel cell component are second and third fuel cell plates, respectively, and the positioning further includes positioning the bond film between the second and third fuel cell plates.

4. The method of claim 1 , further comprising injecting the injection molding material into a mold that holds the bond film and the first fuel cell component.

5. The method of claim 1 , further comprising compressing the bond film during the melting.

6. A fuel cell component arrangement, comprising:

a first fuel cell plate;

an injection molded seal on a first side of the first fuel cell plate, the injection molded seal having a sealing surface configured to seal an interface between the first fuel cell plate and another fuel cell component; and

a bond film secured to a second side of the first fuel cell plate that is opposite the first side, and secured to a second fuel cell plate, the bond film completely encased between the first fuel cell plate and the second fuel cell plate.

7. The fuel cell component arrangement of claim 6 , wherein the injection molded seal is a thermoset elastomeric seal.

8. The fuel cell component arrangement of claim 6 , wherein the bond film is a thermoplastic bond seal.

9. The fuel cell component arrangement of claim 6 , wherein the bond film secures the fuel cell plate to a unitized electrode assembly.

10. The fuel cell component arrangement of claim 6 , wherein the bond film is configured to be cured during the injection molding of the injection molded seal.

11. A fuel cell assembly, comprising:

an anode plate;

a cathode plate arranged in a stacked relationship with the anode plate;

a bond film completely encased between the anode plate and the cathode plate and configured to secure the anode plate to the cathode plate; and

an injection molded seal positioned near at least one of the anode plate or the cathode plate, the injection molded seal having a sealing surface configured to contact another fuel cell component.

12. The fuel cell assembly of claim 11 , wherein the bond film is configured to be cured during the injection molding of the injection molded seal.

13. The fuel cell assembly of claim 11 , wherein the injection molded seal has a curing temperature that is high enough to melt the bond film.

Assignments (4)
CORRECTIVE ASSIGNMENT TO CORRECT ASSIGNEE ADDRESS PREVIOUSLY RECORDED AT REEL 035716, FRAME 0253. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Aug 24, 2015
From: BALLARD POWER SYSTEMS INC.
To: AUDI AG
Reel/Frame 036448/0093 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 18, 2015
From: BALLARD POWER SYSTEMS INC.
To: AUDI AG
Reel/Frame 035716/0253 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 11, 2014
From: UNITED TECHNOLOGIES CORPORATION
To: BALLARD POWER SYSTEMS INC.
Reel/Frame 033298/0499 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 8, 2013
From: RIDGEWAY, KRISTOFFER; CARNEVALE, CHRISTOPHER JOHN; HARRINGTON, MICHAEL D.
To: UNITED TECHNOLOGIES CORPORATION
Reel/Frame 031160/0220 →