Subsea pump system
A subsea pump system is adapted to close a hydraulic ram of a blowout preventer. The subsea pump system has at least a first pump and a second pump configured to pump drive fluid from a source to the hydraulic ram. The system has a controller configured to automatically select at least one of the first and second pumps for pumping the drive fluid wherein at least the first pump is selected at a lower fluid pressure range and at least the second pump is selected at a higher fluid pressure range. A method of operating a pump system and an intervention skid for a pump system are also described.
1. A subsea pump system adapted to close a hydraulic ram of a blowout preventer, the subsea pump system comprising a plurality of pumps including at least a first pump and a second pump configured to pump a driven fluid from a driven fluid source to the hydraulic ram, each of the first and second pumps having a drive side configured to drive the pump, each drive side being fed drive fluid from a drive-fluid source, and a driven fluid side, each driven fluid side being configured to feed driven fluid to the same hydraulic ram, and wherein the subsea pump system has a controller adapted to select at least one of the first and second pumps for pumping the driven fluid to the hydraulic ram by selectively feeding fluid from the drive fluid source to the drive side of the at least one of the first and second pumps, wherein the first pump is adapted to pump driven fluid at higher flow rates than the second pump, and wherein the second pump is adapted to pump driven fluid at higher pressures than the first pump, whereby the controller is configured to feed drive fluid to at least the drive side of the first pump to activate the first pump hydraulically at a lower fluid pressure range and the controller is adapted to feed drive fluid to at least the drive side of the second pump to activate the second pump hydraulically at a higher fluid pressure range.
2. The subsea pump system as claimed in claim 1 wherein the driven fluid source for the subsea pump system comprises a fluid reservoir.
3. The subsea pump system as claimed in claim 2 wherein the fluid reservoir comprises a bladder reservoir adapted for filling with seawater.
4. The subsea pump system as claimed in claim 1 , wherein the controller directs the drive fluid through the first and second pumps.
5. The subsea pump system as claimed in claim 1 , wherein the controller switches fluid flow between the first and second pumps in response to changes in fluid pressure.
6. The subsea pump system as claimed in claim 1 , wherein the first and second pumps are hydraulic pumps driven by the drive fluid supplied from a remotely operated vehicle (ROV).
7. The subsea pump system as claimed in claim 1 , wherein the controller comprises one or more valves in fluid communication with an input line of one of the first and second pumps.
8. The subsea pump system as claimed in claim 7 , wherein the controller comprises balanced poppet valves.
9. The subsea pump system as claimed in claim 1 , wherein there is an overlap range between the lower fluid pressure range and the higher fluid pressure range, wherein in the overlap range both of the first and second pumps operate at the same time.
10. The subsea pump system as claimed in claim 8 , wherein there is an overlap range between the lower fluid pressure range and the higher fluid pressure range, wherein in the overlap range both of the first and second pumps operate at the same time, and wherein the balanced poppet valves are adapted to open at different pressures to define the overlap range.
11. The subsea pump system as claimed in claim 10 , wherein within the overlap range, one of the first and second pumps is configured for idling or cycling without providing the driven fluid to the hydraulic ram.
12. The subsea pump system as claimed in claim 1 , wherein an inlet of the first pump and an inlet of the second pump are connected in parallel.
13. An intervention skid for attachment to a remotely operated vehicle (ROV) for interaction with a blowout preventer (BOP), the intervention skid comprising at least a plurality of pumps of a subsea pump system adapted to close a hydraulic ram of the blowout preventer, the subsea pump system comprising the plurality of pumps including at least a first pump and a second pump configured to pump driven fluid from a driven fluid source to the hydraulic ram, each of the first and second pumps having a drive side configured to drive the pump, each drive side being fed drive fluid from a drive-fluid source, and a driven fluid side, each driven fluid side being configured to feed driven fluid to the same hydraulic ram, and wherein the subsea pump system has a controller adapted to select at least one of the first and second pumps for pumping the driven fluid to the hydraulic ram by selectively feeding fluid from the drive fluid source to the drive side of the at least one of the first and second pumps, wherein the first pump is adapted to pump driven fluid at higher flow rates than the second pump, and wherein the second pump is adapted to pump driven fluid at higher pressures than the first pump, whereby the controller is configured to feed drive fluid to at least the drive side of the first pump to activate the first pump hydraulically at a lower fluid pressure range and the controller is adapted to feed drive fluid to at least the drive side of the second pump to activate the second pump hydraulically at a higher fluid pressure range.
14. The intervention skid as claimed in claim 13 further comprising a fluid reservoir of the subsea pump system.
15. A method of operating a hydraulic ram of a subsea blowout preventer on an oil or gas well, the method comprising pumping a driven fluid to operate the hydraulic ram, wherein the driven fluid is pumped by a subsea pump system comprising a plurality of pumps including at least a first pump and a second pump configured to pump a driven fluid from a driven fluid source to the hydraulic ram, each of the first and second pumps having a drive side configured to drive the pump, each drive side being fed drive fluid from a drive-fluid source, and a driven fluid side, each driven fluid side being configured to feed driven fluid to the same hydraulic ram, wherein the first pump is adapted to pump driven fluid at higher flow rates than the second pump, and wherein the second pump is adapted to pump the driven fluid at higher pressures than the first pump, and wherein during pumping of the driven fluid, the method comprises selecting at least one of the first and second pumps for pumping the driven fluid to the hydraulic ram by selectively feeding fluid from the drive fluid source to the drive side of the at least one of the first and second pumps, wherein at least the first pump is selected at a lower fluid pressure range and at least the second pump is selected at a higher fluid pressure range.
16. The method of operating a hydraulic ram as claimed in claim 15 , wherein the lower fluid pressure range and the higher fluid pressure range overlap, and including automatically selecting operation of both of the first and second pumps to deliver the drive fluid where the fluid pressure ranges overlap.
17. The method of operating a hydraulic ram as claimed in claim 15 , including automatically changing the load of the first and second pumps during opening and closing of the hydraulic ram.
18. The subsea pump system as claimed in claim 3 , wherein the controller directs drive fluid through the first and second pumps.
19. The subsea pump system as claimed in claim 18 , wherein the controller switches fluid flow between the first and second pumps in response to changes in fluid pressure.